B&B Electronics RT12-0044-ZP-12, RT12-4444-9T-W20, RT12-2222-ZP-12 manual Theory of Operation

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Chapter 1 – Introduction

Theory of Operation

This manual will refer to two types of SCADA communications topologies, Peer to Peer (P2P) and Modbus.

The Peer to Peer topology consists of one “Master” and one “Slave” RTU. Analog and digital I/O is communicated between the Master and Slave.

The Modbus topology consists of one Modbus Master, and as many as 255 Modbus slaves. The Modbus master is responsible for requesting data from a respective Modbus slave.

The ‘RT’ series RTU’s have several unique functions and features and has been designed to replicate a wired sensor system. Transmission distances of up to 40 miles (64 km), (depending on the radio type and with modified antennas), user programmable sample/polling rates from 10 samples/sec to one sample every 20 seconds, programmable transmission retries, user programmable “full scale” engineering units allow users to enter full scale for a respective sensor, just to name a few.

The hardware architecture for RT series RTU’s are identical. Number of analog or digital I/O depends on the type of RTU. Each respective RTU has Bi-directional analog signal flow.

Other features include:

-Battery backup and in-circuit charging system, -MODBUS-RTU-Slave Enhancements, -Programmable main voltage failure alarm, -Low and high input voltage alarm, -Communications failure alarm,

-Programmable resting voltages on communication failure,

-Programmable Output to Active High or Low during Communications Failure, -Report by exception if a respective input changes by a +/- percentage, -Configurable Inputs to Digital, Frequency or Accumulator/Total.

An enhanced monitoring and configuration windows based program, allows you to configure each controller as well as monitor data.

Manual Documentation Number: RT-12 series-4006m

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B&B Electronics Mfg Co Inc – 707 Dayton Rd - PO Box 1040 - Ottawa IL 61350 - Ph 815-433-5100 - Fax 815-433-5104www.bb-elec.comB&B Electronics – Westlink Commercial Park – Oranmore, Galway, Ireland – Ph +353 91-792444 – Fax +353 91-792445www.bb-europe.com

Your system may consist of two RT type wireless analog bridges or RTU. In Peer to Peer mode, one controller must be programmed as the master and the other as the slave. It is critical that your system be programmed properly. Confirm your system configuration before using your system.

All configuration parameters may be retrieved by connecting to the respective device’s serial configuration port. The wireless type and other parameters may be adjusted or viewed.

For Peer-to-Peer mode, check and confirm the following:

___ Your system consists of one MASTER and one SLAVE. Do not allow two masters or two slaves to communicate with each other. The devices may communicate but a systems failure will occur.

___ Make sure the system ID’s and RF-Network ID’s match.

WARNING:

ID numbers for the Master and Slave must match and must not be repeated with any other Master/Slave pairs with the same RF-Network ID within the radio range of each respective wireless pair. Doing so will cause cross talk between master/slave pairs.

___ Make sure both Master and Slave have an antenna attached and installed correctly.

___ Make sure that the input power supply does NOT exceed 28 Vdc.

___ Make sure that the input power supply does NOT fall below 8.5 Vdc.

___ When power is applied to both the master and slave both units will communicate with each other.

For Modbus Slave RTU mode, check and confirm the following:

___ Your system does not consist of two RT RTU/devices with the same Slave ID numbers.

___ Each RTU/device has the same Radio ID and RF-Network ID numbers. Your Modbus Master device will need to be connected to our Packaged Modbus Modem (PMM) and will need to be configured with the same Radio ID and RF-Network ID numbers as the Modbus Slave devices. The PMM may be configured to allow for an RS-232 or RS-485 communications port.

2Manual Documentation Number: RT-12 series-4006m

B&B Electronics Mfg Co Inc – 707 Dayton Rd - PO Box 1040 - Ottawa IL 61350 - Ph 815-433-5100 - Fax 815-433-5104www.bb-elec.comB&B Electronics – Westlink Commercial Park – Oranmore, Galway, Ireland – Ph +353 91-792444 – Fax +353 91-792445www.bb-europe.com

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Contents Wireless Modbus I/O Modules Wireless I/O Modules from B&B Electronics Table of Contents For Peer-to-Peer mode, check and confirm the following Theory of OperationFor Modbus Slave RTU mode, check and confirm the following Modbus Overview Modbus Register Maps Modbus Functions SupportedRT12-4444 Modbus Map RT12-2222 Modbus Map Peer to Peer OverviewConnection Screw Terminal Description RT12-4444-9T-W20 Front Panel IdentificationTo Connect to a Controller Power 10.5~28 Vdc Data Activity LED IndicatorsLink/Sanity LED Indicators Serial RS-232 InterfaceRT12-4444-9T-W20 External Battery Back-up RT12-2222-ZP-S12 Front Panel IdentificationConnection Screw Terminals Description RT12-2222-ZP-S12 External Battery Back-up RT12-0044-ZP-S12 Front Panel IdentificationPower 10.5~28 Vdc Hardware Set-up RT12-0044-ZP-S12 External Battery Back-upTypical Application Peer-to-Peer Typical Application Peer-to-Peer Typical Application Modbus Typical Application Well Monitor and Control Peer-to-Peer Typical Application Well Monitor and Control ModbusTypical Application 4-20 mA to Voltage Conversion Configuration Cable DescriptionPin# Connection color Configuration/Monitoring Software System Map Configuration/Monitoring Software MainController Configuration Current Controller SettingsManual Documentation Number RT-12 series-4006m Connecting / Disconnecting Master, Slave, Modbus, Peer-to-PeerModbus Configuration Digital Input TypesRTU Alarms Input Voltage Alarm Limits Analog Outputs Resting VoltageManual Documentation Number RT-12 series-4006m Updating/Sending Configuration to RTU Third Party Communications Protocol SupportStatus Bar Digital Outputs