Universal L60 manual Table of Contents

Page 3

Table of Contents

 

SECTION 1

OVERVIEW

4

 

INTRODUCTION

4

 

UN-PACKING INSTRUCTIONS

5

 

PRODUCT WARRANTY

6

 

SPECIFICATIONS

7

SECTION 2 SETUP AND OPERATION

8

 

ASSEMBLING THE L60

8

 

FUNCTION OF UNWIND ASSEMBLY

9

 

WASTE REMOVAL

10

 

MOUNTING THE L-60

11

 

THEORY OF OPERATION

12

 

LOWER “HALL EFFECT” SENSOR (OPTIONAL)

13

 

“SMART HEAD” (OPTIONAL)

14

 

EXPLANATION OF LABEL TRANSFER

15

 

WEBBING THE L60

17

 

RUNNING THE L60

19

 

LABEL SENSING STAR WHEEL

20

 

DATA LOGIC SENSOR (OPTIONAL)

21

 

LION SENSOR (OPTIONAL)

22

SECTION 3

MAINTENANCE

23

 

STARWHEEL MAINTENANCE

23

 

GENERAL MAINTENANCE

24

SECTION 4

TROUBLESHOOTING

25

 

TROUBLESHOOTING (continued)

26

 

TROUBLESHOOTING (continued)

27

 

TROUBLESHOOTING (Registration)

28

SECTION 5

TECHNICAL

29

 

VACUUM HEAD FUNDAMENTALS

29

TECHNICAL SUPPORT

30

DRAWINGS AND BILL OF MATERIALS

31

 

MAIN ASSEMBLY

31

 

FRONT SIDE PANEL ASSEMBLY

31

 

REAR SIDE PANEL ASSEMBLY

31

 

BELT TENSIONER ASSEMBLY

31

 

TAMP ASSEMBLY

31

 

BLOW ASSEMBLY

31

 

GAUGE ASSEMBLY

31

 

FRONT PANEL ASSEMBLY

31

 

FRONT PANEL (PLC) ASSEMBLY

31

 

GUIDE ASSEMBLY

31

 

VALVE ASSEMBLY

31

 

UNWIND ASSEMBLY

31

 

WEBBING DIAGRAM

31

 

TAMP PNEUMATIC DIAGRAM

31

 

BLOW PNEUMATIC DIAGRAM

31

 

LION EYE OPTICAL LABEL SENSOR ASSEMBLY

31

 

DATA LOGIC OPTICAL LABEL SENSOR ASSEMBLY

31

 

RECOMMENDED SPARE PARTS

31

 

POWER MODULE SETUP SHEET

31

 

ELECTRICAL DIAGRAM

31

 

ELECTRICAL DIAGRAM (PLC)

31

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Contents L60 Universal Labeling Systems, Inc Operator’s Manual Version D 12/18/2001Table of Contents Introduction OverviewUN-PACKING Instructions Performance Guarantee Product WarrantySpecifications Assembling the L60 Setupand OperationFunction of Unwind Assembly Waste Removal Mounting the L-60 Theory of Operation Lower Hall Effect Sensor Optional Adjusting the Lower Hall Effect SensorSmart Head Optional Explanation of Label Transfer Air Assist Tube Adjusting the Air Assist Tube air pressureWebbing the L60 Page Running the L60 Label Sensing Star Wheel Star Wheel Adjustment ProceduresData Logic Sensor Optional Lion Sensor Optional Setup ProcedureStarwheel Maintenance MaintenanceGeneral Maintenance Solution SymptomDrive Roll does not START, check the following Drive Roll fails to Stop when star wheel turns overPage Problem L60-I-30D #29 Problem#05 Variables Affecting Vacuum Head Performance Vacuum Head FundamentalsTechnical Support Drawings and Bill of Materials L60 Label Applicator Bill of MaterialPage ASSEMBLY, Front Side Panel Page ASSEMBLY, Rear Side Panel Page ASSEMBLY, Rear Side Page ASSEMBLY, Belt Tensioner Page ASSY. Prox Sensor W/ Connector ASSEMBLY, TampPage ASSEMBLY, Blow Page ASSEMBLY, Gauge Page ASSEMBLY, Front Panel Page ASSEMBLY, Front Panel PLC Page ASSEMBLY, Guide Page ASSEMBLY, Valve Page WASHER, 5/16 FW SS ASSEMBLY, R. H UnwindPage Page Page Page ASSEMBLY, Lion EYE Optical Label Sensor Page ASSEMBLY, Data Logic Optical Label Sensor Page L60 Tamp or BLOW-ON Applicator Page Page Page