American Power Conversion LVD400, LVD500, LVD600 manual Fault Diagnosis and Repair

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SECTION 7: FAULT DIAGNOSIS AND REPAIR

GENERAL

1The units are designed for maximum reliability, therefore faults during normal use are unlikely. If faulty operation does occur, the source of the failure can usually be readily determined by inspection of the LED on the LVD PCA and the status of the contactor.

WARNINGS

(1)EXERCISE EXTREME CAUTION WHEN WORKING OR MAKING MEASUREMENTS WITHIN THE UNITS. HIGH VALUE DC VOLTAGES MAY PRESENT A HAZARD OWING TO THE DANGER OF SHORT CIRCUITS. RINGS, WATCHES AND JEWELLERY SHOULD BE REMOVED AND ONLY INSULATED TOOLS SHOULD BE USED. A SOLDERING IRON SHOULD NOT BE USED UNLESS THE INPUT AND OUTPUT HAVE FIRST BEEN ISOLATED.

(2)THESE UNITS USE POSITIVE EARTH. CAREFULLY OBSERVE CORRECT POLARITY WHEN CONNECTING THE UNITS.

(3)REFER TO MANUAL HANDLING, SECTION 8, BEFORE ATTEMPTING TO MOVE OR LIFT THE UNITS. MAINTENANCE SPARES

2It is recommended that a set of maintenance spares is held by the maintenance engineer, as detailed below:

CIRCUIT

 

APC

BS PART

RECOMMENDED

CODE

DESCRIPTION

NUMBER

NUMBER

QUANTITY

BC1

Contactor

451-9005

503770

1

FS1

Fuse, 600A (15000218)

515-0600

503772

1

 

Fuse, 300A (15000248)

515-0302

503773

1

 

Fuse, 1000A (15000264)

515-1001

503802

1

 

Fuse, 400A (15000408)

515-0400

505300

1

 

Fuse, 500A (15000409)

515-0500

505301

1

FS2

Fuse, 2A

516-9116

502739

1

-

LVD PCA

0P9445

524792

1

FIELD REPLACEABLE UNITS

3In addition to the maintenance spares, the following components may be replaced on site should they become faulty:

CIRCUIT

 

APC

BS PART

RECOMMENDED

CODE

DESCRIPTION

NUMBER

NUMBER

QUANTITY

FS1

Fuse, 600A (15000218)

515-0600

503772

1

 

Fuse, 300A (15000248)

515-0302

503773

1

 

Fuse, 1000A (15000264)

515-1001

503802

1

 

Fuse, 400A (15000408)

515-0400

505300

1

 

Fuse, 500A (15000409)

515-0500

505301

1

FS2

Fuse, 2A

516-9116

502739

1

Page 12 of 20

Text artwork 990-9030 Rev. A. Equipment Handbook for the Low Voltage Disconnectors series

Image 12
Contents Equipment Handbook for LOW Voltage Disconnectors Contents Issue Record Issue Description DateSafety Instructions Before using the units, carry out the followingSpecification Circuit Description Controls and Indicators KeyswitchLVD PCA LED Installation and Commissioning Voltage Monitor SettingsPRE Installation Test Stage 2 Input connections Stage 3 Remote loop connectionsStage 2 Power up sequence CommissioningStage 1 Preparation Stage 3 Output connectionsRoutine Maintenance SIX Monthly CheckAnnual Check Fault Diagnosis and Repair Field Replaceable UnitsFuse Removal and Replacement Fuse FailureLVD PCA Removal and Replacement LVD PCA FailureContactor Failure Contactor Removal and Replacement Manual Handling PreparationMethod Appendix a Service LOG Date Service LOG Action Actioned by Name SignatureBlank Appendix B System Drawings DrawingRear