Epson Photo750 manual Repair of the Printer Mechanism

Page 54

EPSON Stylus Photo 750

Revision A

Table 3-14. Repair of the Printer Mechanism

Symptom

 

Condition

 

Cause

 

Check Point

 

Solution

 

 

 

 

 

 

 

 

 

 

 

A vertical

 

Bi-directional

 

Perform Bi-D

 

Refer to Chapter 5

 

 

line is not

 

alignment is

 

 

 

 

 

 

adjustment.

 

“Adjustment”.

 

 

aligned.

 

not adjusted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Head angle is

 

Perform head

 

Refer to Chapter 5

 

 

 

 

 

angle

 

“Adjustment”.

 

 

 

 

not correct.

 

 

 

 

 

 

 

adjustment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Platen gap is

 

Perform Platen

 

Refer to Chapter 5

 

 

 

 

not right.

 

Gap adjustment.

 

“Adjustment”.

Abnormal

 

 

 

 

 

 

 

 

 

White line

 

Dot shooting

 

Perform cleaning

 

 

Printing.

 

 

direction is

 

several times

 

 

 

appears in

 

 

 

Perform the

 

 

 

tilted because

 

and check the

 

 

 

the imaged

 

 

 

cleaning operation.

 

 

 

head surface

 

print quality.

 

 

 

data.

 

 

 

 

 

 

 

is not clean.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I/C is

 

Install the new

 

 

 

 

 

 

 

I/C and perform

 

Replace I/C.

 

 

 

 

defective.

 

 

 

 

 

 

 

self-test.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Head unit is

 

Head unit is

 

Replace the head

 

 

 

 

defective.

 

broken.

 

unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check if the PF

 

Clean the PF roller

 

 

 

 

 

 

 

by the cleaning

 

 

 

 

Friction of the

 

roller rotates

 

 

 

 

 

 

 

sheet. Replace the

 

 

 

 

PF roller.

 

when paper is

 

Abnormal

 

 

 

 

 

PF roller if it does

 

Paper is not

 

 

 

not fed.

 

 

 

 

 

 

not recover.

Paper

 

 

 

 

 

 

 

fed.

 

 

 

 

 

 

Feeding.

 

 

Abnormal

 

Check the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

movement of the

 

 

 

 

 

 

operation of

 

 

Replace the ASF.

 

 

 

 

 

ASF hopper

 

 

 

 

 

the hopper.

 

 

 

 

 

 

 

 

visually.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 3-15. Repair of the Printer Mechanism

Symptom

 

Condition

 

Cause

 

Check Point

 

Solution

 

 

 

 

 

 

 

 

 

 

 

Paper is

 

Malfunction of

 

Check if the ASF

 

Replace the

 

 

 

 

 

gears of the

 

 

not fed.

 

ASF drive

 

gear rotates

 

 

 

 

 

 

ASF drive

 

 

 

 

change-over.

 

visually.

 

Abnormal

 

 

 

 

 

change-over.

 

 

 

 

 

 

 

Paper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean the PF

Feeding.

 

 

 

 

 

 

 

 

Page

 

 

 

Check if the PF

 

roller by the

 

 

 

 

 

 

 

 

heading

 

Friction of the

 

roller slips during

 

cleaning sheet.

 

 

position is

 

PF roller.

 

the paper

 

Replace the PF

 

 

wrong.

 

 

 

feeding.

 

roller if it does

 

 

 

 

 

 

 

 

not recover.

 

 

 

 

 

 

 

 

 

 

 

 

 

ASF sensor is

 

Check the signal

 

Replace ASF

 

 

 

 

 

level of the ASF

 

 

 

 

 

defective.

 

 

sensor.

 

 

 

 

 

sensor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PE sensor is

 

Check the signal

 

 

 

 

 

 

 

level of the PE

 

 

 

 

 

 

defective.

 

 

 

 

 

 

 

 

sensor.

 

Replace PE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HP sensor is

 

Check the signal

 

sensor.

 

 

 

 

 

 

 

 

 

 

 

 

level of the HP

 

 

 

 

 

 

defective.

 

 

 

 

 

 

 

 

sensor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Printer

 

Fatal error

 

Head FFC is

 

Check if the

 

Connect the

stops during

 

 

 

head FFC is

 

 

appears.

 

disconnected.

 

 

head FFC.

initialization.

 

 

 

connected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the CR

 

 

 

 

CR motor is

 

Check the CR

 

motor if there is

 

 

 

 

 

motor cable is

 

no problem in

 

 

 

 

defective.

 

 

 

 

 

 

 

connected.

 

the cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the PF

 

 

 

 

PF motor is

 

Check if the PF

 

motor if there is

 

 

 

 

 

motor cable is

 

no problem in

 

 

 

 

defective.

 

 

 

 

 

 

 

connected.

 

the cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection.

 

 

 

 

 

 

 

 

 

Troubleshooting

Unit Repair (Printer Mechanism)

49

Image 54
Contents 659,&#0$18$ General Notice Precautions About This Manual Revision Status Table of Contents Maintenance Product Description General Characteristics Overview„ Holds 10 transparency films Printing Raster Graphics ModeGeneral Description Printing SpeedPaper Specification Paper Feeding„ No curled, wrinkled, scuffing or torn paper be used Printable Area Paper Left Right Top BottomWidth Length Margin Typ Min Paper Lever position Adjustment Value Adjust Lever SettingsSetting Position of Adjust Lever EnvelopeEnvironmental Conditions Environmental ConditionInk Cartridge Black Ink CartridgeColor Ink Cartridge Input Data Buffer Electric SpecificationSafety Approvals ReliabilityCE Marking Printer Language and Emulation14.1 ESC/P Control Codes „ Dot size control ESC e „ Raster header ESC D „ Raster body Parallel InterfaceForward channel Connector pin assignment and signalsParallel Interface Parallel I/FPin Signal Return In/Out Function Description Name GND pin Parallel InterfaceReverse channelConnect pin assignment and signals Xflag OutParallel I/F Mode Typical time of tack 10. Typical Time of Tack11. Serial interface 12. Connector pin assignment and signalsSerial Interface 13. X-ON/X-OFF, DTR protocol14. Connector pin assignment and signals Pin Signal Name Out Function DescriptionUSBUniversal Serial Bus Interface Prevention of data transfer time-out on Host Interface selectionIeee 1284.4 protocol Function Bi-directional CommandSwitches Control CodeLED Indications Special Setting Mode18. Special setting mode 17. Status printing19. Printer Status displayed on the control panel ErrorsIndicators Ink Out Paper Out Priority Black Color„ When you need to perform test print after the repair InitializationInitialization Setting Physical SpecificationConsumables and options 20. ConsumablesClassification Name Operating Principles Printer Mechanism Printer MechanismEpson Stylus Photo Revision a Output Voltage 1 C257 PSB Power Supply CircuitOperating Principles of Electric Circuit Voltage UsageTRANST1 Major Elements 2 C259 Main Control CircuitMajor Elements Location FunctionReset Circuit Reset CircuitSensor Circuit Sensor CircuitTimer Circuit Eeprom Control CircuitHead Drive Circuit Paper Feed Pump Motor PF/Pump Motor Drive Circuit Paper Feed Pump Motor Drive CircuitCarriage MotorCR Motor Drive Circuit 10. Carriage Motor Drive CircuitTroubleshooting Motor, Coil Resistance Check Point Signal Level Switch ModeSensor Check Point Motor Location Check Point ResistanceError Indication LED Indication Condition RemedyPaper Ink End Check Black Color Unit Level Troubleshooting Symptoms and Corresponding Flow ChartSymptom Cause Flow Chart E c k t h e Error S s a g e . R e f e r t o T a b le 3 A R T Unit Repair Power Supply Board Repair of the Power Supply BoardSympto Condition Cause Check point Solution Repair of the Control Board Repair of the Control BoardEpson Stylus Photo Revision a 10. Repair of the Printer Mechanism Symptom Condition Cause Check Point SolutionUnit Repair Printer Mechanism 11. Repair of the Printer Mechanism12. Repair of the Printing Mechanism 13. Repair of the Printing Mechanism14. Repair of the Printer Mechanism 15. Repair of the Printer MechanismDisassembly and Assembly Precautions ToolsName Supplier Parts No Phillips Screw Driver Work Completion Check Check ListClassifi Check Point Status Cation Disassembly Flowchart below shows step-by step disassembly proceduresHousing Removal Housing RemovalCircuit Boards Removal Shield Plate, M/B RemovalE P O Control Panel Removal Control Panel RemovalAbsorber Tray, AssemblyA Removal Absorber Tray, AssemblyA RemovalPrinter Mechanism Removal Print Head RemovalE „ Be sure that the grounding plate is installed to Print Head InstallationPump, Assembly/Cap, Assembly Removal „ Be careful not to damage the rubber part of the cap11. Ink Tube Motor, Assembly, CR Removal Bi-D adjustment. See Bi-D Adjustment onMotor Assembly PF Removal 15. Motor, Assembly, PF Installation5.5 ASF, Assembly Removal Paper Feed Roller Assembly Removal E „ When removing or installing the HopperRoller Assembly, LD Left/Right Removal 18. Roller Assembly, LD RemovalCarriage Assembly Removal 19. Bush Parallel Adjust Removal20. Carriage Assembly Removal PE Sensor Assembly Removal 21. PE Sensor Assembly RemovalRoller, Assembly, PF Removal 23. Roller, Assembly, Paper Exit Removal24. Roller, Assembly, PF Removal HP Sensor Removal 25. HP Sensor RemovalCartridge SensorSensor, I/C Removal 26. Bush Holder, Sensor, I/C Removal29. Sensor, I/C Removal Adjustment Required Adjustment Required AdjustmentAdjustment Paper Gap Adjustment„ Do not scratch special coated surface of the PF Epson Stylus Photo Revision B How to use the Adjustment Program Adjustment by Adjustment ProgramAdjustment Program „ You have to go through the menu to inputOptions in the Program and Keys to Use Setting Destination Information Head Voltage ID Adjustment Head Angular Adjustment Screw position for fixing the print headU Preventing from the CR motor fall into the non Magnetized condition when the printer has been leftAdjustment, the following screen will be appeared Alone more then 5 minutes in the Head AngulerBi-D Adjustment Bi-D Adjustment Pattern SampleHead Cleaning Initial Ink Charge Protect Counter Reset Counter Value for Ink AbsorberProtect Counter Value Maintenance Cleaning Service Maintenance„ Never use chemical solvents, such as thinner, to Lubrication Point Lubrication„ Never use oil and the grease other than those Type Name Epson Code SupplierASF A R , 2 3 V e r a p p l y t h e o i l Appendix Connector CN4 Connector SummaryConnector Summary for C259Main Major Component UnitConnector CN7 Connector CN5Connector CN6 Connector CN8Connector CN10 10. Connector CN11Component Layout C259 Main Component LayoutAppendix Component Layout 101 Exploded Diagram Exploded Diagram-1Exploded Diagram for Epson Stylus Photo 750 2/3 Exploded Diagram for Epson Stylus Photo 750 3/3 Electric Circuit Page Page