Epson Photo750 manual Unit Repair Printer Mechanism, Repair of the Printer Mechanism

Page 52

EPSON Stylus Photo 750

Revision A

3.5 Unit Repair (Printer Mechanism)

This section provides instruction for repairing mechanism. It describes various problems, symptom, likely causes, checkpoints, and solutions. Select appropriate symptom from the the table and check each parts and its function as describes in the checkpoint.

Table 3-10. Repair of the Printer Mechanism

Symptom

 

Condition

 

Cause

 

Check Point

 

Solution

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manually drive

 

 

 

 

 

 

Foreign

 

the PF drive

 

Remove any

 

 

 

 

substances

 

gear and

 

 

 

 

 

 

 

foreign

 

 

 

 

are loaded in

 

check if it

 

 

 

 

 

 

 

objects.

 

 

 

 

the PF gears.

 

rotates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

normally.

 

 

 

 

Abnormal PF

 

 

 

 

 

 

 

 

 

 

 

Check the

 

 

 

 

motor

 

 

 

 

 

Abnormal

 

 

 

 

inner coil

 

 

 

operation

 

 

 

 

 

Pump

 

 

 

 

resistance and

 

 

 

when the

 

 

 

 

 

Mechanism

 

 

 

 

see if there is

 

 

 

power is

 

 

 

 

 

 

 

 

 

 

any

 

 

 

 

turned on.

 

 

 

 

 

 

 

 

The PF motor

 

disconnection

 

Exchange the

 

 

 

 

 

 

 

 

 

 

is defective.

 

of the coil.

 

PF motor.

 

 

 

 

 

 

(see

 

 

 

 

 

 

 

 

Table 3-1,

 

 

 

 

 

 

 

 

“Motor, Coil

 

 

 

 

 

 

 

 

Resistance,”

 

 

 

 

 

 

 

 

on page 39)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The pump

 

Check the

 

Exchange the

 

 

Used ink does

 

tube is

 

 

Defective

 

 

 

tube visually.

 

tube.

 

 

crashed.

 

 

 

not drain to

 

 

 

 

 

pump

 

 

 

 

 

 

 

 

the waste ink

 

The cap is

 

Check the

 

Change the

absorption.

 

 

 

 

 

pad.

 

 

 

 

 

 

damaged or

 

tube visually.

 

cap

 

 

 

 

deformed.

 

 

 

mechanism.

 

 

 

 

 

 

 

 

 

Table 3-11. Repair of the Printer Mechanism

Symptom

 

Condition

 

Cause

 

Check Point

 

Solution

 

 

 

 

 

 

 

 

 

 

 

 

 

Foreign

 

Check visually

 

 

 

 

 

 

substances

 

 

Remove any

 

 

 

 

 

if there is any

 

 

 

 

 

are loaded in

 

 

foreign

 

 

 

 

 

substances or

 

 

 

 

 

the CR drive

 

 

objects.

 

 

 

 

 

not.

 

 

 

 

 

gears.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carriage

 

 

 

Check the

 

 

 

 

 

 

 

inner coil

 

 

 

 

operation is

 

 

 

 

 

 

 

 

 

 

resistance and

 

 

 

 

abnormal

 

 

 

 

 

 

 

 

 

 

see if there is

 

 

 

 

when tuning

 

 

 

 

 

 

 

 

 

 

any

 

 

 

 

on the power.

 

The CR motor

 

 

Exchange the

 

 

 

 

disconnection

 

 

 

 

 

 

 

 

 

 

 

is defective.

 

 

CR motor.

 

 

 

 

 

of the coil.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Table 3-1,

 

 

 

 

 

 

 

 

“Motor, Coil

 

 

Abnormal

 

 

 

 

 

Resistance,”

 

 

 

 

 

 

 

on page 39)

 

 

carriage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operation.

 

 

 

 

 

Manually

 

 

 

 

 

 

 

 

move the

 

 

 

 

 

 

 

 

carriage and

 

Exchange the

 

 

 

 

 

 

check if it

 

tube.

 

 

 

 

 

 

moves

 

 

 

 

Carriage

 

 

 

smoothly.

 

 

 

 

operation is

 

 

 

 

 

 

 

 

 

Carriage

 

 

 

Repair the

 

 

abnormal

 

 

Check the

 

 

 

 

movement is

 

 

tension

 

 

during the

 

 

tension of the

 

 

 

 

not smooth.

 

 

mechanism or

 

 

printing

 

 

timing belt.

 

 

 

 

 

 

 

replace it.

 

 

operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check if there

 

Remove any

 

 

 

 

 

 

is any foreign

 

 

 

 

 

 

 

 

foreign

 

 

 

 

 

 

substances on

 

 

 

 

 

 

 

 

objects.

 

 

 

 

 

 

the carriage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

path.

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting

Unit Repair (Printer Mechanism)

47

Image 52
Contents 659,&#0$18$ General Notice Precautions About This Manual Revision Status Table of Contents Maintenance Product Description Overview General Characteristics„ Holds 10 transparency films Raster Graphics Mode General DescriptionPrinting Printing SpeedPaper Feeding Paper Specification„ No curled, wrinkled, scuffing or torn paper be used Paper Left Right Top Bottom Printable AreaWidth Length Margin Typ Min Adjust Lever Settings Setting Position of Adjust LeverPaper Lever position Adjustment Value EnvelopeEnvironmental Conditions Environmental ConditionBlack Ink Cartridge Ink CartridgeColor Ink Cartridge Electric Specification Safety ApprovalsInput Data Buffer ReliabilityPrinter Language and Emulation CE Marking14.1 ESC/P Control Codes „ Dot size control ESC e „ Raster header ESC D „ Raster body Connector pin assignment and signals Parallel InterfaceParallel InterfaceForward channel Parallel I/FPin Signal Return In/Out Function Description Name GND pin Parallel InterfaceReverse channelConnect pin assignment and signals Xflag OutParallel I/F Mode Typical time of tack 10. Typical Time of Tack12. Connector pin assignment and signals Serial Interface11. Serial interface 13. X-ON/X-OFF, DTR protocolPin Signal Name Out Function Description 14. Connector pin assignment and signalsUSBUniversal Serial Bus Interface Interface selection Prevention of data transfer time-out on HostIeee 1284.4 protocol Bi-directional Command SwitchesFunction Control CodeSpecial Setting Mode 18. Special setting modeLED Indications 17. Status printingErrors Indicators19. Printer Status displayed on the control panel Ink Out Paper Out Priority Black Color„ When you need to perform test print after the repair InitializationInitialization Setting Physical Specification20. Consumables Consumables and optionsClassification Name Operating Principles Printer Mechanism Printer MechanismEpson Stylus Photo Revision a 1 C257 PSB Power Supply Circuit Operating Principles of Electric CircuitOutput Voltage Voltage UsageTRANST1 2 C259 Main Control Circuit Major ElementsMajor Elements Location FunctionReset Circuit Reset CircuitSensor Circuit Sensor CircuitEeprom Control Circuit Timer CircuitHead Drive Circuit Paper Feed Pump Motor PF/Pump Motor Drive Circuit Paper Feed Pump Motor Drive CircuitCarriage MotorCR Motor Drive Circuit 10. Carriage Motor Drive CircuitTroubleshooting Check Point Signal Level Switch Mode Sensor Check PointMotor, Coil Resistance Motor Location Check Point ResistanceLED Indication Condition Remedy Error IndicationPaper Ink End Check Black Color Symptoms and Corresponding Flow Chart Unit Level TroubleshootingSymptom Cause Flow Chart E c k t h e Error S s a g e . R e f e r t o T a b le 3 A R T Repair of the Power Supply Board Unit Repair Power Supply BoardSympto Condition Cause Check point Solution Repair of the Control Board Repair of the Control BoardEpson Stylus Photo Revision a Symptom Condition Cause Check Point Solution Unit Repair Printer Mechanism10. Repair of the Printer Mechanism 11. Repair of the Printer Mechanism12. Repair of the Printing Mechanism 13. Repair of the Printing Mechanism14. Repair of the Printer Mechanism 15. Repair of the Printer MechanismDisassembly and Assembly Tools PrecautionsName Supplier Parts No Phillips Screw Driver Check List Work Completion CheckClassifi Check Point Status Cation Disassembly Flowchart below shows step-by step disassembly proceduresHousing Removal Housing RemovalCircuit Boards Removal Shield Plate, M/B RemovalE P O Control Panel Removal Control Panel RemovalAbsorber Tray, AssemblyA Removal Absorber Tray, AssemblyA RemovalPrinter Mechanism Removal Print Head RemovalE „ Be sure that the grounding plate is installed to Print Head InstallationPump, Assembly/Cap, Assembly Removal „ Be careful not to damage the rubber part of the cap11. Ink Tube Motor, Assembly, CR Removal Bi-D adjustment. See Bi-D Adjustment onMotor Assembly PF Removal 15. Motor, Assembly, PF Installation5.5 ASF, Assembly Removal Paper Feed Roller Assembly Removal E „ When removing or installing the HopperRoller Assembly, LD Left/Right Removal 18. Roller Assembly, LD RemovalCarriage Assembly Removal 19. Bush Parallel Adjust Removal20. Carriage Assembly Removal PE Sensor Assembly Removal 21. PE Sensor Assembly RemovalRoller, Assembly, PF Removal 23. Roller, Assembly, Paper Exit Removal24. Roller, Assembly, PF Removal HP Sensor Removal 25. HP Sensor RemovalCartridge SensorSensor, I/C Removal 26. Bush Holder, Sensor, I/C Removal29. Sensor, I/C Removal Adjustment Required Adjustment Required AdjustmentPaper Gap Adjustment Adjustment„ Do not scratch special coated surface of the PF Epson Stylus Photo Revision B Adjustment by Adjustment Program Adjustment ProgramHow to use the Adjustment Program „ You have to go through the menu to inputOptions in the Program and Keys to Use Setting Destination Information Head Voltage ID Adjustment Head Angular Adjustment Screw position for fixing the print headMagnetized condition when the printer has been left Adjustment, the following screen will be appearedU Preventing from the CR motor fall into the non Alone more then 5 minutes in the Head AngulerBi-D Adjustment Bi-D Adjustment Pattern SampleHead Cleaning Initial Ink Charge Counter Value for Ink Absorber Protect Counter ResetProtect Counter Value Maintenance Service Maintenance Cleaning„ Never use chemical solvents, such as thinner, to Lubrication „ Never use oil and the grease other than thoseLubrication Point Type Name Epson Code SupplierASF A R , 2 3 V e r a p p l y t h e o i l Appendix Connector Summary Connector Summary for C259MainConnector CN4 Major Component UnitConnector CN5 Connector CN6Connector CN7 Connector CN8Connector CN10 10. Connector CN11Component Layout C259 Main Component LayoutAppendix Component Layout 101 Exploded Diagram Exploded Diagram-1Exploded Diagram for Epson Stylus Photo 750 2/3 Exploded Diagram for Epson Stylus Photo 750 3/3 Electric Circuit Page Page