Emerson XDF user manual Table of Contents

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TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.0 GLOSSARY OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2.0 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.1 Operational Overview—Self-Contained, Air Cooled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2 Operational Overview - Water/Glycol Cooled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.0 XDF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

3.1 Standard Components—Self-Contained, Air Cooled and Water/Glycol Cooled Models. . . . . 9

3.1.1 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1.2 Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1.3 Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1.4 Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1.5 Environmental Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1.6 Control—Liebert’s iCOM Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2 Coolant Source—Water/Glycol Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.1 Closed-Loop Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.2.2 Drycooler Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3.1 General Enclosure Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.3.2 Power Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

4.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2 Recommended Setup Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.3 Unloading the XDF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.3.1 Handling the Unit While It is Packaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.3.2 Unpack the XDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.3.3 Removing the XDF from Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.4 XDF Site Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.5 Voltage Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.5.1 Voltage Input Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.5.2 Uninterruptible Power Supply—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.5.3 MP Advanced Power Strips—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.5.4 Condensate Drain Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.6 Drycooler Installation—Water/Glycol Cooled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.7 Equipment Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.8 Frame and Enclosure Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.8.1 Internal Mounting Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.8.2 Rear-MountRails—Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.9 Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.10 Door—Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.10.1 Remove the Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.10.2 Quick Door Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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Contents Liebert XDF Page Table of Contents Cable Management Options Piping CONSIDERATIONS-WATER/GLYCOLMODELS onlyFilling the XDF with COOLANT-WATER or Glycol Electrical ConnectionsSpecifications MaintenanceTables Important Safety Instructions Indicates ground connection Glossary of SymbolsIndicates weight Hazardous Voltage PresentBackup Ventilation Air Intake Compressor Entry Point Condenser Air ICOM ControllerCondenser Coil 1 Brazed Plate Condenser behind grille ICOM Controller Operational Overview Water/Glycol Cooled ModelReturn Line Female Condenser fanRemovable to reduce Height temporarilyDimensional data, self-contained, air cooled model Plate Connection 139.7mm176.5mm 47.6mmCable Entry Cutout 114mmEntry CutoutsDoors XDF ComponentsFrame EnclosureEnvironmental Control Heat Removal-Self-Contained, Air Cooled XDFHeat Removal-Water/Glycol Cooled XDF Front RearBrazed Plate Condenser Liebert iCOM controller Control-Liebert’s iCOM ControllerClosed-Loop Water System Coolant Source-Water/Glycol ModelsWater/Glycol Return Line Cooled Drycooler LoopGeneral Enclosure Options Power Options MP Advanced Power Strips and ControllersUninterruptible Power Supply Optional EquipmentUnloading the XDF Recommended Setup EquipmentInstallation InspectionHandling the Unit While It is Packaged Unpack the XDFFork Lift Right front corner detail controls side of XDF Removing the XDF from SkidRoll XDF off the shipping skid XDF Site Preparation 36 915mm915mm Voltage Input Requirements Voltage RequirementsModel Feet m 60Hz 50Hz Drycooler Installation-Water/Glycol Cooled ModelOptional condensate pump performance Maximum HeadRecommended equipment arrangement Equipment LayoutRear-Mount Rails-Position Frame and Enclosure ConfigurationsMounting Hardware Internal Mounting RailsQuick Door Removal Door-RemoveSide Panels-Remove and Replace Remove the DoorReplace a Panel Remove the Right PanelWater supply flow rates GeneralClosed Loop Water System Piping CONSIDERATIONS-WATER/GLYCOL Models onlyExpansion Tanks, Fluid Relief Valves and Other Devices Corrosion ProtectionFreeze Protection-Coolant Type and Insulation Glycol supply flow rates Glycol SolutionsDrycooler Loop System Ethylene glycol concentrationsFilling the XDF with COOLANT-WATER or Glycol XDF Water/Glycol Cooled Unit VolumeVolume in standard Type L copper piping Preparing the System for FillingElectrical Connections Customer Cable Entry PointsDashed line delineates equipment compartment Rear Route Input Power Cables Through the XDF’s Top Utility Power SupplyCable Management Considerations Cable ManagementCable Management Options Cable Access Optional Cable Management ChannelTop Cover and Back Cable Tray Detail View XDF Startup Inspection Checklist StartupSite Conditions Escape Key Down Arrow Key Starting the XDFEnvironmental Control ICOM Components and FunctionsOperation Icon Key Name Function Keyboard icons and functionsOK no Navigating Through the iCOM DisplayEntering the Password Accessing Menus and Settings Viewing DataChanging Operational Settings Icon Name Description User menu iconsChanging iCOM’s Display Settings Changing the XDF’s Default Operating TemperatureHighlight the setting to be changed by pressing Enter Operation With the Door Open Backup Ventilation System Uninterruptible Power SupplyXDF Compressor Periodic Maintenance MaintenanceTroubleshooting Monitoring SpecificationsPhysical specifications Self- Contained Water/Glycol Dimensions Air Cooled XDFElectrical specifications Total heat rejectionSelf- Contained Water/Glycol Electrical Data Air Cooled XDF UPS performance data Optional Power SystemsMP Advanced Power Strip specifications Types Quan Port Remote Monitoring and ControlRemote Monitoring Only Page That Ne tIti Ti n
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