Grizzly g0748, g0747 owner manual Safety Instructions for Machinery

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SECTION 1: SAFETY

For your Own Safety, Read Instruction Manual before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

 

 

Indicates an imminently hazardous situation which, if not avoided,

 

 

 

 

WILL result in death or serious injury.

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

COULD result in death or serious injury.

 

 

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

MAy result in minor or moderate injury. It may also be used to alert

 

 

 

 

against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. read and understand this owner’s manual BeFore using machine.

TRAINED OPERATORS ONLy. untrained oper- ators have a higher risk of being hurt or killed. only allow trained/supervised people to use this machine. When machine is not being used, dis- connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. do not use machinery in areas that are wet, cluttered, or have poor lighting. operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin- ery. never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURy RISKS. you can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. to reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always discon- nect machine from power supply BeFore making adjustments, changing tooling, or servicing machine. this prevents an injury risk from unintended startup or contact with live electrical components.

EyE PROTECTION. Always wear Ansi-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. everyday eyeglasses are not approved safety glasses.

Model G0747/G0748 (Mfg. Since 8/12)

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Contents For models manufactured since 8/12 Page Table of Contents Wiring Machine Description Manual Accuracy IntroductionContact Info Front View Identification Model G0747 Headstock Identification Model G0748 Headstock Identification Machine Data Sheet Main Specifications Operation Info Model G0748 Vertical Mill Variable Speed Variable Safety Instructions for Machinery SafetyPage Additional Safety for Milling Machines Availability Power SupplyFull-Load Current Rating Circuit Requirements forExtension Cords Grounding InstructionsMinimum Gauge Size 14 AWG 50 ftNeeded for Setup SetupUnpacking Small Item Inventory Figure Qty InventoryBefore cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations HEAVy Lift Lifting & PlacingTo lift and move the mill Leveling Leveling & MountingBolting to Concrete Floors Machine MountsInitial Lubrication AssemblyTo assemble the mill Mill Test Run Test RunTo test the power feed Power Feed Test RunTo perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In Operation Overview OperationsGraduated Index Rings Table MovementTable Locks Axis Power Feed Identification To operate the X-axis power feed Axis Power Feed OperationHead Movement Tool Needed QtyRotating Head Left/Right Tilting Head Forward/BackwardMoving Ram Forward/Backward Ram MovementRotating Ram Determining Spindle Speed Spindle SpeedRecommended Cutting Speed FPM x Tool Diameter in inches xTo set the Model G0747 spindle speed Setting Model G0747 Spindle SpeedLow Spindle Speed Range To set the Model G0748 spindle speed Setting Model G0748 Spindle SpeedDownfeed Controls Spindle DownfeedFine Downfeed Coarse DownfeedTo use the coarse downfeed To use the auto-downfeed Auto-DownfeedModel G0747 brake lever G0748 Brake Lever Spindle BrakeLoading Tooling Loading/Unloading ToolingUnloading Tooling Tools Needed QtyG1076-52-PC. Clamping Kit AccessoriesG9299-10 Yuasa-Type Rotary Table G7155-6 Precision Milling ViseCleaning Protecting MaintenanceSchedule Quill LubricationHeadstock Gearing Table Ways One-Shot OilerHead Tilt & Ram Pinions Ram WaysTable Elevation Leadscrew To lubricate the power feed gears Power Feed GearsMachine Storage Troubleshooting ServiceSymptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Saddle gib and adjustment screw Knee Gib Adjustment Screw Adjusting GibsAxis Leadscrew Backlash Adjusting Leadscrew BacklashCross Leadscrew Backlash To tram the spindle to the table Tramming SpindlePage Wiring Safety Instructions WiringG0747 Wiring Diagram G0748 Wiring Diagram Main PartsDescription Main Parts ListDescription Axis LeadscrewsDownfeed System Downfeed System Parts List CAM ROD Sleeve Assembly G0747 Headstock PFH30M Flat HD SCR M5-.8 X G0747 Headstock Parts ListG0748 Headstock G0748 Headstock Parts List Headstock Front COVER, Aluminum One-Shot Oiler Accessories G0747 Machine Labels & Cosmetics G0748 Machine Labels & Cosmetics Model G0747/G0748 Mfg. Since 8/12 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns