Grizzly g0748, g0747 Service, Troubleshooting, Symptom Possible Cause Possible Solution

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SECTION 7: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.

Troubleshooting

Symptom

Possible Cause

Possible Solution

Machine does not

1.

plug/receptacle at fault or wired incorrectly.

1.

test for good contacts; correct the wiring.

start or a breaker

2.

power supply is switched OFF or at fault.

2.

ensure hot lines have correct voltage on all legs

trips.

 

 

 

and main power supply is switched ON.

 

 

 

 

 

3.

Motor connections wired incorrectly.

3.

Correct motor wiring connections (Pages 57 & 58).

 

4.

spindle switch at fault.

4.

replace faulty spindle switch.

 

5.

Motor windings or motor at fault.

5.

replace motor.

 

 

 

 

 

Machine stalls or is

1.

Machine undersized for task.

1.

use smaller, sharp tools; reduce feed rate; reduce

overloaded.

 

 

 

spindle speed; use coolant.

 

2.

Workpiece not securely clamped to table or

2.

Make sure workpiece is properly clamped to table or

 

 

mill vise.

 

mill vise; use work holding jig if necessary.

 

3.

dull, damaged or incorrect cutting tool.

3.

use sharp and correct cutting tool for operation.

 

4.

spindle speed is incorrect for operation.

4.

select appropriate spindle speed (Page 33 or 35).

 

5.

Motor connections wired incorrectly.

5.

Correct motor wiring connections (Pages 57 & 58).

 

6.

plug/receptacle at fault or wired incorrectly;

6.

test for good contacts; correct wring problems;

 

 

incorrect voltage from power supply.

 

ensure hot lines have correct voltage on all legs.

 

7.

pulley loose.

7.

re-align/replace shaft, pulley, set screw, or key as

 

 

 

 

required.

 

8.

Motor bearings at fault.

8.

test by rotating shaft; rotation grinding/loose shaft

 

 

 

 

requires bearing replacement.

 

9.

Motor overheated.

9.

let motor cool, clean off, and reduce workload.

 

10. Motor at fault.

10. replace motor.

 

 

 

 

 

Machine has

1.

tool holder or cutter at fault.

1.

replace out-of-round tool holder; replace/re-

vibration or noisy

 

 

 

sharpen cutter; use appropriate feed rate and

operation.

 

 

 

spindle speed.

 

 

 

 

 

2.

Workpiece alignment poor.

2.

eliminate workpiece bindings; use vise or clamps as

 

 

 

 

required for proper workpiece alignment control.

 

3.

spindle and spindle clutch are not properly

3.

Make sure the spindle and spindle clutch are

 

 

meshed.

 

properly meshed.

 

4.

Motor or component loose.

4.

inspect/replace stripped or damaged bolts/nuts, and

 

 

 

 

re-tighten with thread-locking fluid.

 

5.

pulley loose.

5.

re-align/replace shaft, pulley, set screw, or key as

 

 

 

 

required.

 

6.

Machine incorrectly mounted to floor or sits

6.

re-tighten/replace mounting bolts in floor; relocate/

 

 

unevenly.

 

shim machine.

 

7.

Motor bearings at fault.

7.

test by rotating shaft; rotation grinding/loose shaft

 

 

 

 

requires bearing replacement.

 

8.

gearbox at fault.

8.

rebuild gearbox and replace worn/damaged gears

 

 

 

 

and bearings.

 

 

 

 

Model G0747/G0748 (Mfg. Since 8/12)

 

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Contents For models manufactured since 8/12 Page Table of Contents Wiring Introduction Machine Description Manual AccuracyContact Info Front View Identification Model G0747 Headstock Identification Model G0748 Headstock Identification Machine Data Sheet Main Specifications Operation Info Model G0748 Vertical Mill Variable Speed Variable Safety Instructions for Machinery SafetyPage Additional Safety for Milling Machines Circuit Requirements for Power SupplyAvailability Full-Load Current Rating50 ft Grounding InstructionsExtension Cords Minimum Gauge Size 14 AWGSetup Needed for SetupUnpacking Small Item Inventory Figure Qty InventoryCleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Lifting & Placing HEAVy LiftTo lift and move the mill Machine Mounts Leveling & MountingLeveling Bolting to Concrete FloorsAssembly Initial LubricationTo assemble the mill Mill Test Run Test RunTo test the power feed Power Feed Test RunInspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview OperationsTable Movement Graduated Index RingsTable Locks Axis Power Feed Identification Tool Needed Qty Axis Power Feed OperationTo operate the X-axis power feed Head MovementRotating Head Left/Right Tilting Head Forward/BackwardRam Movement Moving Ram Forward/BackwardRotating Ram Tool Diameter in inches x Spindle SpeedDetermining Spindle Speed Recommended Cutting Speed FPM xTo set the Model G0747 spindle speed Setting Model G0747 Spindle SpeedLow Spindle Speed Range To set the Model G0748 spindle speed Setting Model G0748 Spindle SpeedDownfeed Controls Spindle DownfeedCoarse Downfeed Fine DownfeedTo use the coarse downfeed To use the auto-downfeed Auto-DownfeedModel G0747 brake lever G0748 Brake Lever Spindle BrakeTools Needed Qty Loading/Unloading ToolingLoading Tooling Unloading ToolingG1076-52-PC. Clamping Kit AccessoriesG9299-10 Yuasa-Type Rotary Table G7155-6 Precision Milling ViseMaintenance Cleaning ProtectingSchedule Quill LubricationHeadstock Gearing Table Ways One-Shot OilerRam Ways Head Tilt & Ram PinionsTable Elevation Leadscrew To lubricate the power feed gears Power Feed GearsMachine Storage Service TroubleshootingSymptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Saddle gib and adjustment screw Knee Gib Adjustment Screw Adjusting GibsAxis Leadscrew Backlash Adjusting Leadscrew BacklashCross Leadscrew Backlash To tram the spindle to the table Tramming SpindlePage Wiring Safety Instructions WiringG0747 Wiring Diagram G0748 Wiring Diagram Main PartsDescription Main Parts ListDescription Axis LeadscrewsDownfeed System Downfeed System Parts List CAM ROD Sleeve Assembly G0747 Headstock PFH30M Flat HD SCR M5-.8 X G0747 Headstock Parts ListG0748 Headstock G0748 Headstock Parts List Headstock Front COVER, Aluminum One-Shot Oiler Accessories G0747 Machine Labels & Cosmetics G0748 Machine Labels & Cosmetics Model G0747/G0748 Mfg. Since 8/12 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns