Table of Contents
INTRODUCTION | 3 |
Machine Description | 3 |
Contact Info | 3 |
Manual Accuracy | 3 |
Front View Identification | 4 |
Model G0747 Headstock Identification | 5 |
Model G0748 Headstock Identification | 6 |
G0747 Machine Data Sheet | 7 |
G0748 Machine Data Sheet | 9 |
SECTION 1: SAFETY | 11 |
Safety Instructions for Machinery | 11 |
Additional Safety for Milling Machines | 13 |
SECTION 4: OPERATIONS | 26 |
Operation Overview | 26 |
Table Movement | 27 |
Graduated Index Rings | 27 |
Table Locks | 27 |
28 | |
29 | |
Head Movement | 29 |
Tilting Head Forward/Backward | 30 |
Rotating Head Left/Right | 30 |
Ram Movement | 31 |
Moving Ram Forward/Backward | 31 |
Rotating Ram | 31 |
SECTION 2: POWER SUPPLY | 14 |
Availability | 14 |
14 | |
Circuit Requirements for 220V | 14 |
Grounding Instructions | 15 |
Extension Cords | 15 |
SECTION 3: SETUP | 16 |
Unpacking | 16 |
Needed for Setup | 16 |
Inventory | 17 |
Cleanup | 18 |
Site Considerations | 19 |
Lifting & Placing | 20 |
Leveling & Mounting | 21 |
Leveling | 21 |
Bolting to Concrete Floors | 21 |
Machine Mounts | 21 |
Assembly | 22 |
Initial Lubrication | 22 |
Test Run | 23 |
Mill Test Run | 23 |
Power Feed Test Run | 24 |
Spindle | 25 |
Inspections & Adjustments | 25 |
Spindle Speed | 32 |
Determining Spindle Speed | 32 |
Setting Model G0747 Spindle Speed | 33 |
Setting Model G0748 Spindle Speed | 35 |
Spindle Downfeed | 36 |
Downfeed Controls | 36 |
Coarse Downfeed | 37 |
Fine Downfeed | 37 |
38 | |
Spindle Brake | 39 |
Loading/Unloading Tooling | 40 |
Loading Tooling | 40 |
Unloading Tooling | 40 |
SECTION 5: ACCESSORIES | 41 |
SECTION 6: MAINTENANCE | 43 |
Schedule | 43 |
Ongoing | 43 |
Before Beginning Operations | 43 |
Daily, After Operations | 43 |
Cleaning & Protecting | 43 |
Lubrication | 44 |
Quill | 44 |
Table Ways | 45 |
Headstock Gearing | 45 |
Ram Ways | 46 |
Head Tilt & Ram Pinions | 46 |
Table Elevation Leadscrew | 46 |
Power Feed Gears | 47 |
Machine Storage | 48 |