Woods Equipment MAN0063 manual Hydraulic Installation

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CONTROL￿￿￿￿￿￿￿VALVE & HOSE KIT INSTALLATION￿￿￿￿￿￿￿￿

Keep hands and body away from pressur- ized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause seri- ous injury or death.

Make sure that all operating and service personnel know that if hydraulic fluid pene- trates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

Air in hydraulic systems can cause erratic operation and allow loads or equipment com- ponents to drop unexpectedly. When connect- ing equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before operat- ing or allowing anyone to approach the equip- ment.

Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate move- able components through full operational range to check clearances. Replace any dam- aged hoses immediately.

Protective hose sleeves must cover all hydraulic hoses and be secured onto metal hose fittings. Replace hoses or sleeves if dam- aged or if protective sleeve cannot be properly positioned or secured.

IMPORTANT

Hydraulic valves must be connected to the tractor hydraulic system as shown in this loader mounting kit manual.

If hydraulic lines are not connected as shown in the mounting kit manual, the loader control valve may be damaged. A blocked out- let (Return) or improper hose connection will cause pressurized oil to enter the return circuit and damage the valve.

COMPLETION OF THIS INSTALLATION REQUIRES CONNECTION TO THE LOADER, ASSEMBLED ACCORDING TO INSTRUCTIONS IN MANUAL #56060.

THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE LOADER USING THREE OPTIONS:

1

2

#57923 Hose Kit using tractor remote controls . . . . . . . . . . . . . Page 12

#46675 Control Valve Kit & #1001420 Hose Kit

(For use with 1020/1027 Loaders) . . . . . . . . . . . . . . . . . . . . . . . . Page 15

MAN0063 (12/15/00)

Hydraulic Installation 11

 

 

 

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Contents MAN0063 To the Dealer Model 111876 Loader Mounting KitInstallation Safety RulesTraining PreparationOperation MaintenanceSafety Replace Immediately If Damaged Safety & Instructional DecalsCrushing Hazard Mount Installation Tractor Preparation Loader Mount InstallationInstall Front Support Loader Mount Installation Cont’dInstall Right & Left Mounts to Clutch Housing Install Grill Guard OptionalTorque Hardware Attach Side Rails to Rear Mounts & Front SupportHydraulic Installation General Description Install Hose Fittings#57923 Hose Kit Cont’d Install #58033 Hose HangerRoute Hydraulic Hoses Loader Feedline Connections Verification of Control Movements#46675 Control Valve Kit & #1001420 Hose Kit Assemble Control Valve Kit #46675 Control Valve & #1001420 Hose Kit Cont’dAdapter Plate Installation 3930 shown Install #1001421 Adapter Plate from Hose Kit#46675 Control Valve & #1001420 Hose Kit Install Hydraulic Hoses911 Install #58033 Hose Hanger BracketConnect in & PBY Hoses to Adapter Plate Connect OUT Hose to Tractor Rear Axle#46675 Control Valve & Loader Feedline Connections Connect Work Port HosesVerification of Control Movements Parts Part QTY Description #111876 Loader Mounting KIT#57923 Hose KIT For USE with Tractor Remote ControlSpool Control Valve REF Part QTY Description Spool Control Valve Parts List#1001420 Hose KIT For 1020/1027 Loaders SAE Series Torque Chart Bolt Torque ChartMetric Series JIC Bolt Size Chart AbbreviationsWarranty Replacement Parts For All Models Except Mow’n Machines