Sterling Plumbing 882.00252.00, CV3-635 Installation, Uncrating, Mounting the Control Panel

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Chapter 3: Installation

3-1 Uncrating

3-Pump, 33-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1. Pry the crating away from the skid.

Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.

2.Use a pry bar to remove the blocks securing the unit to the skid.

3.Lift unit from sides, inserting forklift under the base. The forks must be equidistant from the centerline of the unit and the unit must be balanced on the forks. Lift slowly and only high enough to clear the skid. Use a pry bar if necessary to carefully remove the skid from the unit.

4.Lower slowly.

3-2 Mounting the Control Panel

Note: Before you mount the panel, consider how you run wiring to the vacuum hoppers, the filter chamber atmospheric valve (if so equipped) and the pump motor starter(s), vacuum switch(es), and vent valve(s).

Mount the panel on a flat, vertical area. It should be a visible area that gives your operator access to the control. The panel requires a low voltage power drop as listed on the serial tag.

3-3 Electrical Connections

Refer to local electrical codes, the schematic and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if codes require it.

Making Control Panel Power Drop Wiring Connections

Hardwire the input power at 110/1/50-60 VAC or 230V/1/50-60 VAC, depending on the specifications, which are located on the Control Panel Serial Tag. The main power switch is located on the front of the enclosure.

Caution! We recommend that you protect PLC memory by providing the control panel with a dedicated circuit, a true earth ground, and a spike/surge protector.

3–Pump 33-Station Controllers

Chapter 3: Installation

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Contents SCC 3-Pump 33-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Configurable Settings Contract Department Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional Description Models Covered in This Manual Mechanical Features Standard FeaturesOptional Features Electrical FeaturesSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationUncrating InstallationMaking Control Panel Power Drop Wiring Connections Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageSetup Setting the Number of Stations and the Number of PumpsSystem Setup Screen Before Setup Setting Up Alarm Silences System Setup ScreenSetting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single StationStation Setup Screen Copying Settings from One Station to Others Station Copy ScreenPage Setting Up Pumps Setting Up a Single PumpCopying Settings from One Pump to Others Pump Copy ScreenFinishing Setup Setting Up Passwords Setup PasswordOperator Password Initial Startup Basic Tasks OperationOverview Reviewing Station StatusColor Label Description Reviewing Pump Status Pump Status Screen During OperationPassword Entry Screen Logging On and Logging OffEnabling and Disabling Stations and Pumps Starting and Stopping the SystemReviewing and Adjusting Basic Station Settings Navigating among the Station Operator ScreensAdjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a Station Adjusting Advanced Settings Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Transfer To Standby Pump ScreenTransfer To Standby Pump Button Reviewing Alarms AlarmsStandby Pump Errors Silencing Alarms Maintenance Configurable Settings Options for Station Setup# attempts before Options for Pump Setup Idle Time OptionsTroubleshooting General TroubleshootingSystem Alarms Station AlarmsPump Alarms Optional Components WarrantyAppendix Drawings and Diagrams Pump 33 station Controller with 6 DisplayAC Voltage Spare Parts ListReturned Material Policy DC VoltageController Safety Tags Safety Tag InformationWarranty Returns Controller Identification Serial Number TagParts Department Service DepartmentTechnical Assistance Contact Information Sales Department