Jackson Chemical Sanitizing Glasswasher Dishmachine Series, Delta 1200 technical manual Preparation

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SECTION 5: SERVICE PROCEDURES

WASH TANK HEATER REPLACEMENT

Jackson glasswasher machines come equipped with heaters to ensure proper ware washing results. Occasionally, some of these components may need replacing to maintain optimum performance.

Jackson offers all of the repair parts necessary for performing this task.

The instructions provided here are for maintenance personnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.

Warning: many of the instructions and steps within this document require the use of tools. Only autho- rized personnel should ever perform any maintenance procedure on the dishmachine!

PREPARATION

1.Power must be secured to the unit at the service breaker. Tag or lock out the service breaker to prevent acci- dental or unauthorized energizing of the machine.

2.Ensure that incoming water to the machine is secured either by use of a shut-off valve or disconnecting the incoming water line.

3.The unit must be drained completely with the drain stopper removed.

STEPS

1. Remove the front door.

Removing the heater cover.

2.Remove the heater box cover with the 3/8” nutdriver to expose the heater. Set the cover and hardware to the side.

TOOLS REQUIRED

The following tools will be needed to perform this maintenance evolution:

1.3/8” Nutdriver

2.Ratchet

3.1/2” Socket

4.3/8” Socket

5.Torque Wrench

6.Amp Meter

TIME REQUIRED

It is estimated that it will take (1) person thirty minutes to perform this task, not including all of the items indicated in the section entitled “PREPARATION”.

IMPORTANT NOTES

1.Read these instructions thoroughly before attempt- ing this maintenance task. Become familiar with the parts and what actions need to be taken. This will save time in the long run!

Removing the lower strainer.

3.Remove the lower strainer.

4.Remove the upper (wash) strainer as well. Set both strain- ers to the side where they will not be damaged or present a trip hazard.

Delta 1200 Technical Manual 07610-003-62-15 G

Issued: 10-27-2008 Revised:05-21-2012

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Contents For Jackson Models Technical ManualPage Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Glasswasher SeriesTable of Contents Section Specification Information Specification Information Section B-B Machine DimensionsSection INSTALLATION/OPERATION Instructions Installation Instructions INSTALLATION/OPERATION InstructionsElectrical Connections Detergent Control Priming Chemical Feeder Pumps Chemical Dispensing Equipment To Prepare Pumps for OperationOperating Instructions To Fill Machine with Water Shutdown and Cleaning of the MachineTo RUN the Machine Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Common Problems TroubleshootingUSE Extreme Caution When Testing the Machine Problem Low wash water pressure at wash arm spray nozzles Problem Rinse aid pump not feeding, detergent feeds okay Section Service Procedures Preparation Service ProceduresTools Required Time RequiredPulling the rubber tube out of the pump Special Notes After Maintenance ActionsSpecial Parts Wash Tank Heater Replacement Removing upper wash strainer Removing the heater nuts Removing the heater gasket Thermostat Replacement None Wash Motor Replacement Service ProceduresCombination wrench After Maintenance Actions Section Parts Section Parts Section Control BOX AssemblyQTY Parts SectionOuter Shell Outer Shell AssemblyParts Section Chemical Feeder Pump Assembly Parts Section Rinse Assembly Wash Assembly Wash System Wash and Fill SystemParts Section Conveyor Drive System Conveyor and Drive SystemParts Section Door Assembly Parts Section Section Electrical Schematics Electrical Schematics