Jackson Delta 1200 Service Procedures, Preparation, Tools Required, Time Required, Steps

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SECTION 5: SERVICE PROCEDURES

REPLACING THE CHEMICAL FEEDER PUMP MOTOR

Jackson glasswasher machines come equipped with chemical feeder pumps to ensure proper ware washing results. Occasionally, the motors operating these pumps may need replacing to maintain optimum performance.

Jackson offers all of the repair parts necessary for performing this task.

The instructions provided here are for maintenance personnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.

Warning: many of the instructions and steps with- in this document require the use of tools. Only authorized personnel should ever perform any maintenance proce- dure on the dishmachine!

PREPARATION

1.Power must be secured to the unit at the service breaker. Tag or lock out the service breaker to prevent acci- dental or unauthorized energizing of the machine.

2.Ensure that incoming water to the machine is secured either by use of a shut-off valve or disconnecting the incoming water line.

3.The unit must be drained completely with the drain stopper removed.

TOOLS REQUIRED

The following tools will be needed to perform this maintenance evolution:

1.Phillipshead Screwdriver

2.Needlenose Pliers

3.Wire Cutters

4.Wire Strippers

5.Crimping Tool

TIME REQUIRED

It is estimated that it will take (1) person thirty minutes per motor to perform this task, not including all of the items indicated in the section entitled “PREPARATION”.

IMPORTANT NOTES

1.Read these instructions thoroughly before attempt- ing this maintenance task. Become familiar with the parts and what actions need to be taken. This will save time in the long run!

2.These instructions show steps on only (1) of the three motors. However, the steps are the same for each one.

STEPS

1. Remove the front door.

Removing the screws for the electrical box cover.

Removing the electrical box cover.

2.Remove the electrical box cover with the phillipshead screw- driver.

3.The cover must be laid down close to the control box because of the attached wires. Be careful not to yank out or damage any of the wires as you move the cover.

4.Determine which motor you wish to replace, or which one you wish to start with. Trace the wires leading from the motor to its corresponding prime switch. Trace the other wire from the motor to determine where it is connected.

5.With the needlenose pliers, remove the motor wire from the prime switch, being careful not to damage the prime switch in the process. (If the prime switch is damaged, it will need to be

Delta 1200 Technical Manual 07610-003-62-15 G

Issued: 10-27-2008 Revised:05-21-2012

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Contents Technical Manual For Jackson ModelsPage Revision Made Applicable Details Date ECN Glasswasher Series Nomenclature for the Models Covered in this ManualTable of Contents Section Specification Information Specification Information Machine Dimensions Section B-BSection INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Installation InstructionsElectrical Connections Detergent Control Chemical Dispensing Equipment To Prepare Pumps for Operation Priming Chemical Feeder PumpsOperating Instructions To Fill Machine with Water Shutdown and Cleaning of the MachineTo RUN the Machine Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Common Problems TroubleshootingUSE Extreme Caution When Testing the Machine Problem Low wash water pressure at wash arm spray nozzles Problem Rinse aid pump not feeding, detergent feeds okay Section Service Procedures Tools Required Service ProceduresPreparation Time RequiredPulling the rubber tube out of the pump Special Notes After Maintenance ActionsSpecial Parts Wash Tank Heater Replacement Removing upper wash strainer Removing the heater nuts Removing the heater gasket Thermostat Replacement None Service Procedures Wash Motor ReplacementCombination wrench After Maintenance Actions Section Parts Section Control BOX Assembly Parts SectionParts Section QTYOuter Shell Assembly Outer ShellParts Section Chemical Feeder Pump Assembly Parts Section Rinse Assembly Wash Assembly Wash and Fill System Wash SystemParts Section Conveyor and Drive System Conveyor Drive SystemParts Section Door Assembly Parts Section Section Electrical Schematics Electrical Schematics