Fairchild CAM/CCD-2KCL.TDI, CAM/CCD-4KCL.TDI Camera Hardware Interface, Installation Overview

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SECTION 2

Camera Hardware Interface

2.1 Installation Overview

Before you integrate your camera into your system you should first determine some basic operating parameters such as what resolution you need. Do you know the speed of the object that your camera will be inspecting? One additional point you want to keep in mind is your lighting requirement.

Some other major items that you should identify early on in developing your system is the source of your EXSYNC control signal (framegrabber, custom controller, shaft/web encoder, etc.). You should also know—in advance—your sensor resolution and magnification requirements.

We will use a simple example to reinforce what we just told you in the above. Let’s say that you have the following system to set up: inspect a web 10cm wide, moving at 2m/s, and you want 100m on the web to be represented by one pixel (13m).

Number of Pixels

Total width of image =

 

10 cm

 

= 1000 pixels

Necessary

Desired resolution

 

100m per pixel

 

Magnification

Pixel size

=

 

 

13m

 

= 0.130

 

Desired resolution

 

100m per pixel

 

EXSYNC

Web speed

=

 

 

2m/s

= 20KHz

 

Desired resolution

 

 

 

100m

 

Shaft Encoder

You require one pulse for every 100m of

 

Circumference

object travel. Assuming a shaft/web encoder = 0.10m

 

Producing 1000 pulses/rev., shaft

 

 

Circumference must be 1000 x 100m

 

Remember, TDI cameras require PRECISE synchronization with the object velocity! (See example images below.)

Good TDI Synchronization

Bad TDI Synchronization

Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 13 of 30

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Contents Osprey Camera Series EMC EMC ConformanceRevision B December 14 Fairchild Imaging, Inc CAM/CCD-2KCL.TDI & CAM/CCD-4KCL.TDITable of Contents Product Support TroubleshootingHigh Performance TDI Line Scan Camera Introduction toCamera Highlights Usability ProgrammabilityFull Spectrum of Applications Performance Specification Camera Specification CAM/CCD-2KCL.TDI & CAM/CCD-4KCL.TDIImage Sensor Block Diagram CCD525 2048 x 96 stagesBlock Diagram CCD545 4096 x 96 stages 4K TDI CameraLinkTM 2K/4K TDI Camera Timing Diagram 2K TDI CameraLinkTMThermal Considerations Camera Hardware Interface Installation OverviewGood TDI Synchronization MDR-26 CameraLinkTM Connector 3M p/n 334 34 series Connectors, Pinouts, and CablesHirose HR25-7TR-6P Receptacle Power SupplyCommands Camera Control Signals using Camera Link InterfaceCamera Control Quick Start with the CameraLinkTM InterfaceRSS RSHINQ VERSSM TSBSCM STPLED CBRSAP RAPSON Camera Command SummarySOA How to Operate in Framing Mode Framing ModeMechanical and Optical Considerations Lensing Camera Dimensions and Mounting FacilitiesPage Illumination LensesLight Sources Handling Instructions Cleaning the Sensor WindowElectrostatic Discharge Preventing ESD DamageGeneral Solutions TroubleshootingCheck Simple Things First Offset Variation or Drifts EXSyncNoisy Output Horizontal Lines or Patterns in OutputBits that do not change value Images look noisyContact Customer Support BIN ExsyncMclk Prin