Kenwood TS-480 manual Standalone control panel, Design concept

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Standalone control panel

In the compact size range, virtually all transceivers are designed so the control panel can be removed and replaced. While this is convenient, owing to the small dimensions of the main unit, the area of the front panel is necessarily limited. Consequently, in order to access the many functions that are used in HF operations using only a limited number of switches, hierarchical menus are unavoidable.

As explained in the section on development objectives, we started out with the premise that the TS-480 would not be limited to mobile applications but that it would be able to serve as a reasonably priced 200W fixed station. So rather than going for a simple appearance, we decided on a standalone control panel in order to provide true operating ease.

By separating the control panel from the main unit, its size can be decided independently of the cross-sectional area of the main unit. As a result, we were able to realize just about the same operability as one would expect of a conventional base station. Naturally, at the same time we adopted a large TN LCD, thus ensuring a responsive, easy-to-view display.

For the main encoder, we picked a magnetic encoder with 250-pulse resolution made by Copal Electronics Corp., using software to quadruple resolution to 1000 pulses per revolution. Since this encoder uses the same components used in virtually all of the models in Kenwood’s HF fixed station lineup, even during mobile operations it should offer the same operability as during fixed station operations. In addition, by ringing the main encoded dial with rubber we have further improved operating ease, since it provides a good grip and is more pleasing to the touch.

In addition, installed inside this standalone panel is a 66mm-diameter speaker. Since the speaker grill is on the rear of the panel, you might wonder whether it can deliver sufficient volume. However, when you are actually using the standalone panel, you will find that the sound is reflected off your desk, the dashboard of your car, or the windshield, that is indeed loud enough.

Design concept

The standalone panel of the TS-480 Series draws on the design of the TS-2000. While inheriting the best aspects of the former model’s design, the new series represents an evolution in design with added emphasis on the 3D look, sharpness, and the power that is associated with 200W output. Also, the case of the main unit has been given a rounded form so as not to appear simply as a box; its design creates the impression of aesthetic unity.

The TS-2000 was mainly designed for fixed station operations, so it has a silver-colored control panel. The TS-480 is of course expected to be used more frequently for mobile operations so a black color scheme was chosen. Black helps to minimize light reflection when used outside in sunny conditions.

Of course the part of the transceiver that is most frequently touched is the main encoder dial. Each one is carefully machined and processed. After spin finishing, it is treated with titanium-colored alumite. The design of this main encoder dial is one of those features the TS-480 has inherited from the acclaimed TS-2000.

Of course, we were not exclusively concerned with design aspects – for example, adopting backlit rubber keys with a creamy-white base in order to improve visibility, and mounting the speaker in the rear of the standalone panel. We believe that our design enhances visibility and operating ease in both fixed and mobile operating environments.

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Contents Page TS-480HX TS-480SAT Design Objectives Determination to create a unique transceiverBack to basics The appeal of HF lies in DX’ing Standalone control panel Focus on basic performance200W challenge Adding appeal to fixed station operations Overview of the TS-480 SeriesDevelopment Objectives for the TS-480 Series TS-480 concept began with development of the TS-570?Achieving 200W output in a compact transceiver Focusing on HF Circuitry TX circuits 200W final sectionTX IMD output 200W SPS separate power sources TS-480HX only SPS schematic diagramFailsafe device some TS-480HX versions only 100W final sectionAntenna tuner TS-480SAT 200W final section FM modulation block diagram FM circuitRX circuitry Front end RX 1st mixerRX dynamic range RX sensitivity Jumpers for joy Circuitry after the roofing filter Comparison of optional CW filters 500HzOption installation unit Features useful for mobile operations Auxiliary FeaturesFeatures useful for 50MHz operations Full compatibility with digital modes data modesNew 5MHz band Features of the Built-in DSP DSP circuitIdeal for mobile operations DNL Noise reduction Demonstrates how ignition noise is reduced by the DNLNR OFF Beat cancel BC OFFRX DSP filters Switching Width During CW operations RX equalizer & TX equalizer CW auto tuneTips TS-480 menusDSP Useful if you want to go on to tune FSK APO Functions that can be assigned to PF keys Assigned Use Split Making menus easier to use Menu switching Quick menuStructural Features Internal structure of the main unitCooling diagram CoolingUpper side Temperature rise around final transistors Page Design concept New Option Voice Guide & Storage Unit VGS-1 Constant recording functionMessage recording/playback function Menu settings Split mode ResetConfiguration mode for TX output, etc Voice GuideMemory channel Other featuresVFO mode, direct frequency entry Variable Voice Guide speedMain functions KNS addedButton layout & basic operation Changing memory and registered details CW keyingCompatibility with KNS Kenwood Network Command System Reading and writing filesSetting up KNS on the Arcp side Accidental continuous TXPage Using a broadband router Checking LAN settings New Option ARHP-10 Amateur Radio Host Program FreewareAdjust PC volume User setupPage Troubleshooting Network & Operations Problem SolutionCannot get KNS to work Sound Problem Solution Connect a microphone to the computer and bring up TS-480 In-Depth Manual