Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual

Page 134

Section 3

 

 

 

 

 

 

1010NFM-3J

 

 

 

 

 

 

 

 

 

1011 Series

 

 

 

 

 

 

Spring Clip

1011 Series

 

 

 

 

 

 

Transducer

 

 

 

 

 

 

Spring Clip

 

 

 

 

Spacer

 

Transducer

 

 

 

 

Bar

 

 

 

 

 

 

 

Spacer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spacerpacer BarBar

Spacer Bar

Numberber IndexIndex

Spacer Bar Reference

Securingecuring ScrewScrew

Reference

Index Securing Screw

 

Index Securing

 

Screw

 

 

unting

 

Mounting

StraStrapp

INSTALLATION - REFLECT MOUNT WITH TRANSDUCERS AND SPACING BAR

1.Perform all required menu steps until the flow computer issues the number index and prompts you to press ENT to finish the transducer install routine. Stop at this point.

Note the number index value displayed in the Pick/Install menu. You will use this index to properly space the transducers. Check to ensure that you have a matched set of transducers. They both should have the same S/N number but marked with either an “A” or “B” (e.g., 100A and 100B).

2.Assemble the transducers to the spacer bar, with the cable connectors facing away from each other as shown above. The spacer bar is attached to a transducer using a transducer index screw. One transducer is attached using the “REF” hole on the spacer bar. The second transducer is attached to the spacer at the index hole specified in Step 1.

3.Temporarily position the assembly (in the 9 o’clock position) at the location where you have determined it would be mounted. Ensure that it is a smooth area without any raised spots or seams. Mark a generous area around the transducers (1/2” on either side and half again the length front and back) with a pencil or chalk. Remove the assembly.

4.Prepare the two areas you marked by de-greasing the surface, if needed, and removing any grit, corrosion, rust, loose paint or surface irregularities with the abrasive pipe conditioning material provided. Clean the pipe of all debris and abrasive particles.

5.Remove transducer from the spacer bar that was attached through the REF hole. Put a mounting strap around the pipe and engage an end into the adjusting screw (adjusting screw should be pointing up). Apply a 1/8-inch continuous bead of couplant compound down the center (the long way) of the contact surface of one of the transducers (see Recommended Sonic Coupling Com- pounds Section 5, page 5-9). Place the transducer on the pipe center in the middle of one of the areas you have cleaned with its cable connector pointing away from the other cleaned area. Holding the transducer in place, slide the mounting strap over it (and under the clip if there is one) and tighten with a screwdriver. While tightening, check to ensure that the white dot under the front label is centered on the pipe and that there is equal space on both edges. Also, make sure to position strap for easy access to the mounting strap adjusting screw.

6.Repeat Step 5 with the second transducer leaving it still attached to the spacer bar. Apply a 1/8-inch bead of couplant to the transducer. At the same time you place it in the middle of the second area prepared, secure the spacing bar to the already mounted transducer by inserting the transducer index screw through the REF hole on the Bar. Put mounting strap around transducer and tighten as

3-6

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Contents Sitrans Siemens Energy & Automation’s Standard Warranty Standard Terms and Conditions of Sale 10/1/2004Field Manual For Technical Assistance For General InformationManual Changes Call 800 631 Manual Addendum July1010FMA-4 Fax 631 Or sales.ultrasonicflow@siemens.comManual Addendum 1010FMA-4 Setup ProcedureTransducer Installation Flowmeter Setup Saving New Transfer Install Site Transfer Install FunctionTransfer Install Procedure Manual Addendum May 1010FMA-14Introduction Manual Addendum 1010FMA-14For Systems Equipped With 1010N-7 Modules Expanded I/O Module OptionAUX Io Meter Menu DisplayAux Io1 Aux Io2 Aux Io3 Aux Io4 Expanded I/O Module Option ProgrammingTable of Contents Table Of Contents 1010NFM-3J Netflow Alarm Letter Codes and Descriptions Using The 996PSP Pipe Simulator 12.1Meter Facilities Menu And Graphic Display Screens Vii Pipe Table AppendicesIndex Section 1010NFM-3J Important Safety ConsiderationsFlowmeter Installation Steps Keypad Enable Switch Introduction to the 1010N Menu Screens Keypad Function Chart1010N Keypad KEY UsageHOW to USE the Installation Menu Explanation of the CALL-OUTSAccessing and Leaving the Menu HOW to Enter DataSection 1010NFM-3J Selecting Items from an Option List Multiple Select Option Lists Entering Numeric DataMeter Type Menu Section 1010NFM-3J Entering Alphanumeric StringsChannel 1+2 and Channel Section 1010NFM-3J Dual ChannelDual Path Arithmetic Operation Multi-Path OperationChannel Flow Selecting a Meter TypeMeter types on the right-hand column. Press Creating a New Site Setup See paragraph Character position Flowmeter Installation Flowchart Using Faststart Setup Choosing the Pipe CLASS/SIZEPicking and Installing the Transducers Section 1010NFM-3J Press . This brings up a Flow Display Screen To scroll between the avail1010WX Flowmeter Label Alternate Light Weight 1010WX Case1010WX CLAMP-ON Liquid Flowmeters System HardwareDisplay and Keypad Options Electronic ModulesGeneral Installation Menu Notes Conventions used with these instructions areChannel Setup Menu Structure Channel Setup MenuHOW to Recall a Site Setup HOW to Enable and Disable a Measurement Channel HOW to CREATE/NAME a Site Setup HOW to ENABLE/DISABLE Site SecurityHOW to Delete a Site Setup HOW to SAVE/RENAME a Site SetupPipe Data Menu Pipe Data Menu Structure ASA Stainless SteelSection 1010NFM-3J Pipe Data Menu Structure HOW to Select a Pipe ClassHOW to Select a Pipe Size HOW to Enter the Wall Thickness HOW to Enter the Pipe OD in. or mmHOW to Select a Pipe Material Application Data Menu Liner MaterialLiner Thickness Application Data Menu Structure Application Data Menu Structure HOW to Select a Liquid Class How to Edit the Estimated Vs liquid sonic velocityUniMass Table Section 1010NFM-3J How to Edit the Viscosity cS SettingHow to Edit the Density SG Setting Application Data Menu Explanations for UniMass Table G. Specific Gravity Create/Edit Table Point New Point + Points ListVs Vs Value Viscosity Liquid Viscosity cSEND HOW to Select a Pipe Temperature Range Column Parameter UnitsPipe Configuration Pipe Configuration Menu StructurePipe Configuration Option List Definitions PICK/INSTALL Xdcr MenuFLOW1 HOW to Select a Transducer Model PICK/INSTALL Xdcr Menu StructureHOW to Select a Transducer Size HOW to Select a Transducer Mount ModeHOW to USE the Spacing Offset Reviewing the Spacing MethodLtn Menu Cell HOW to USE Install COMPLETED?Number Index Menu Cell Install Completed? Section 1010NFM-3J Force Transmit Procedure DriveMeasured Vs m/s How to Use the Actual MTY Command Empty Pipe SET MenuHow to Use the Set Empty Command Zero Flow Adjust MenuSection 1010NFM-3J How to Use the MTYmatic Command AutoZeroReversaMatic Using Actual ZeroActual Zero Using ReversaMatic Reverse Xdcrs / Press ENTZeroMatic optional function Conforms Indicated flow to Actual ZeroOperation Adjust Menu Operation AdjustDeadband Control Operation Adjust Menu StructureDamping Control Memory Delay sec MEMORY/FAULT SETReflexor ZERO/FAULT SET Option Reflexor Mode only FLOW/TOTAL Units Menu NetflowFlow Volume Units FLOW/TOTAL Units Menu StructureFlow Volume Units Flow Time UnitsFlow Display Scale Total Volume UnitsFlow Display Range Total Resolution Totalizer ScaleBATCH/SAMPLE Total Totalizer ModeMode Flow Direction Data SPAN/SET/CAL MenuSpan Data Data SPAN/SET/CAL Menu StructureMin Flow Maximum span values represent Minimum span values representMax Flow SET Alarm Levels Section 1010NFM-3J High Flow High TemperatureLow Temperature Low FlowMakeup Latch Section 1010NFM-3J Interface Vs m/s meters-per-secondAeration % To calculate Kc Calibrate Flow RateKc Calibration MultiPoint CalibrationSection 1010NFM-3J Stripchart Setup Menu Structure Stripchart Setup MenuSection 1010NFM-3J To enable numeric entry press Select DataData Display Time BaseStripchart Clear Datalogger Setup MenuDatalogger Setup Menu Structure Datalogger Mode Datalogger DataDatalogger Events Section 1010NFM-3J Alarm Letter Codes and DescriptionsLOG Time Interval Display Datalogger I/O Data Control Menu Analog Output Setup I/O Data Control Menu StructureSection 1010NFM-3J System 1010 Analog Outputs Analog Out Setup Data CategoriesTable To Determine Proper I/O Installation Drawings VfoRelay Setup Installation Drawing 1010N-2-7 Sheet 2Installation Drawing 1010N-7-7 Sheet 2 1010N & 1010DN with 1010N-2 ModulesSection 1010NFM-3J Assigning Relay 1 and 2 Functions Analog Input Setup optional functionRelay Option List Diagnostics Data Menu Setting up the Analog Current InputDiagnostic Data Menu Structure Flow Data Menu Main Diagnostics ScreenMain Diagnostic Menu Description Flow Data Menu Items Vs m/sSection 1010NFM-3J HiFlow and LoFlow AnCalApplication Info Menu Items Application Info MenuLiquid Data Menu Liquid Data Menu ItemsSite Setup Data Menu Site Setup Menu ItemsUsing the HF Menu Item Introduction to HF Menu ItemManual Adjustment Procedure Access Path/Channel Diagnostic DataAutomatic Adjustment Procedure AutomaticMakeup Test Facilities CommandsTest Facilities Menu Detection Mode Test Facilities Graph ScreenTime Base Control Entering the Diagnostic Graph ScreenDiagnostic Text Display Correlated PlotDigital Damping Control Hot Key 1 Command ModesTransit Time Adjustment Hot Key Zero Crossover Adjustment Hot Key Envelope Threshold Adjustment Hot Key 5HOT KEY Summary Signal Masking Function Hot KeyDescription of Graph Screen Text Display Parameters Message Description Troubleshooting TipsFlow Computer Messages Using the F4 Reset Sequence Section 1010NFM-3J Troubleshooting with Transducer Test Blocks Using the 1012TB-1 and 2 Test BlocksThk Mode Offset Using the 996PSP Pipe Simulator Mat’l Thk Mode IndexIf a Pipe Simulator/Test-Block Test Fails INSTALLATION/TRANSDUCER Mount Guidelines ProgrammingNFM-3J OPTIMIZATION/CORRECTION of ProblemsDIAGNOSTIC/PERFORMANCE Verification START-UPSection 1010NFM-3J Low Valc Detection Fault/Low SignalPoor Signal High VaerPart# Name Application Max Temp Remarks Official Coupling CompoundsAlternative Coupling Compounds Trade Name Application Max Temp RemarksSelecting a Location for CLAMP-ON Transducers HOW to Identify 1011 Transducers and Mounting HardwarePreparing to Mount the Transducers CLAMP-ON Transducer Mounting Modes Pipe shown in Top View for ease in visualizing sonic pathPreparing the Pipe PipeReflect Mode Mounting Frames and Spacer BAR Positioned around Mounting FrameReflect Mode with Spacer BAR only Strap Mounting Kit P/N Pipe Diameter Band Sizes QtyInstallation Reflect Mount with Transducers and Spacing BAR Direct Mode Mounting FRAMES, Spacer BAR and Spacing Guides Spacer BAR Not Shown and Spacing GuideMylar Spacing Guide Wrapping the Mylar Spacing Guide around the Pipe Finding the Halfway Distance Using 1012T Mounting Tracks Installing a 1012T Mounting Track in Reflect ModeInstallation Reflect Mount with Mounting Track Front View ÇInstalling a 1012T Mounting Track in Direct Mode Installation Direct Mount 180º Opposed with Mounting TrackChain Tension Mounting Temperature Sensors Wiring Temperature Sensor to the Analog Input Module 1010N Single Channel Temperature Sensor Inputs2 1010N Supply and Return Connections 1012EC Series Terminal TB1 CableDual Path Models CLAMP-ON Resistive Temperature Device RTD Installation Notes Paralleling RTD Inputs for DUAL-CHANNEL Energy MeasurementMeter Facilities Menu and Graphic Display Screen Preferred UnitsPipe Table Menu Structure Table Setups MenuPipe Table CREATE/EDIT Pipe Section 1010NFM-3J Pipe Table Menu StructureDelete Pipe Transducer Type Menu0A0 Transducer Type Menu StructureDatalogger Control Menu Datalogger Control Menu StructureOutput Datalogger Circular MemoryMemory Control Menu EST LOG Time LeftClear Datalogger Memory Control MenuVoltage Output Trim Vo1 & Vo2 Analog Output Trim MenuCurrent Output Trim Io1 & Io2 Analog Output Trim Menu StructurePgen Output Trim Pgen 1 & Pgen RTD Calibrate Menu optionalWith ICE During AN ICE Bath Calibration RTD Calibration by Data EntryICE Bath RTD Calibration Time Clock SET MenuDate Clock SET Menu StructureBaud Rate RS-232 SetupRS-232 Setup Menu Structure Line Feed ParityData Bits Backlight Network IDRTS KEY Time System Info1010 Graphic Display Screens Section 1010NFM-3J System Info Menu Structure30.068.10 11.01 Dual Display ScreenTo Obtain Technical Assistance Considerations for Critical ApplicationsPicking the Appropriate Transducer Pipe DimensionsPipe Considerations for CLAMP-ON Transducer Flow Velocity RangeData Stability AccuracyRepeatability Data ScatterFlow Data Scatter & Damping Flow ConditionsLOW Flow Rates System 1010 Damping and Slewing ControlsAeration Erroneous Liquid Parameter SpecificationLiquid Compatibility Slurries TWO-PHASE LiquidsTemperature and Pressure Ratings Viscous LiquidsLiquid Deg. C Deg. F Vs m/s Reference TablesSonic Velocity for Pure Water @ Various TEMP. meters/sec Page CC# USE Characteristics Recommended Sonic Coupling CompoundsSystem 1010 Reynolds Compensation Factor Reynolds # Positive Comp Negative CompTerminology Chart Term ExplanationRTD Meter Facilities Menu Nema DUAL-CHANNEL Menu ChartMeter Type Menu CLAMP-ON Menu CLAMP-ON Menu Section 1010NFM-3J ÖÚ No Liquid Applicability and Compatibility General Installation GuidelinesTypical Industries Serviced include Typical Applications includeFlow Tube Material, Size & Flow Range Ratings Selecting the Right Flow TubeFlow Tube Mounting Location Flow Data Scatter and Damping To Obtain Technical AssistanceOverview HOW to SET UP System 1010 for Flow Tube OperationSetup Procedure Press to leave the Channel Setup menu Menu Key Install to start operation Sired Offset Specifications Cpvc Flow Tube Specifications Kynar Pvdf Flow TubeSpecifications Teflon PFA Flow Tube Specifications 316 Stainless Steel Flow TubeAdditional Installation Notes 1011FT Series 316 Stainless Steel Flow Tube992DFT992DFTSeriesSeriesTeflonTeflonPFA FlowPFATubeFlow Tube Reflexor Installation Steps Select a Transducer SET for USE by ReflexorElbow Expansion Contraction Valve Orifice Plate Incorrect Transducer PlacementSelect the Transducer Mounting Location Reflexor Mode Adjacent Transducer Mounting Mounting the TransducersAccess the Install Xdcr Transducer Menu Select Reflexor Operating ModeInstalling Reflexor Operating Mode Connection of Transducer CablesSpectra Display Screen HOW to USE Spectra Graph Data and Controls Cursor USE on the Spectra GraphAvailable Adjustments to Spectra Graph Adjustment FunctionReflexor Diagnostic Data Other Menu Entries Display of F AT no Flow ConditionsSelection of Liquid Composition Appendix a Page Appendix 1010NFM-3J Site Setup Considerations for 1010/1020N Blind SystemsRS-232 Interface Cable Appendix Meter Type Cable Type Controlotron Part NumberHOW to USE the Windows HyperTerminal Program Communicating with System 1010/1020 VIA the RS-232 InterfaceNone Accessing the Installation Menu Data Display Mode This is the current measured liquidTerminal Mode Menu Commands Keyboard PC Keyboard DescriptionTransfer of Information from a 1010/1020 Flowmeter to the PC Close the Terminal or HyperTerminal ProgramTo Clear All Dynamic Memory Using the RS-232 Interface Reset Procedure for Blind SystemsTo Clear Active Memory Using the RS-232 Interface Flow Computer Drawings Transducer and Accessory DrawingsAppendix1010NFM-3J Channel Drawings990TRMVH-7B Symbols Index 1010NFM-3JIndex-2 Index1010NFM-3JIndex-3 Index-4 Index-5 Index-6 Index-7 Index-8 Index-9 Index-10 Index-11 Index-12 Trademarks TradeMarks of Siemens Energy & Automation IncDuctile Iron Pipe Size NON-STANDARD Carbon