Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual Pipe Considerations for CLAMP-ON Transducer

Section 5 1010NFM-3J

5.3PIPE CONSIDERATIONS FOR CLAMP-ON TRANSDUCER

Clamp-on flow transducers operate on any round pipe that conducts sound. Suitable pipe materials include most metals, plastics, glass and mandrel wound FRP. Pipes with a fine grain structure (e.g., carbon and stainless steel) conduct sound more freely than cast iron, ductile iron or copper pipes. Nevertheless, all are usually acceptable. Unsuitable pipes include concrete or other non-homoge- neous materials. Pipe liners are acceptable if they are sonically conductive and bonded solidly to the inner wall of the pipe. The system operates successfully on pipes with cement liners that are “spun” onto the pipe interior to exclude any air bubbles. Pipes with smoothly applied bituminous and epoxy coatings are also acceptable. Plastic liners are universally acceptable, if they are in intimate contact with the inner wall and not merely slipped within the pipe.

5.3.1 PIPE DIMENSIONS

Controlotron manufactures transducer assemblies to service pipes from 0.25" to 360" in outer diam- eter. During the transducer install procedure, the flow computer will recommend transducer sizes based on the site data that you enter. Pipes with OD-to-Wall thickness (OD/W) ratios greater than 10 to 1 are ideal applications. Operation on pipes with OD/W ratios of 7 to 1 (or less) are acceptable, but may exhibit reduced stability and linearity. Generally, higher OD/W ratios provide better stability. If a pipe has a low OD/W ratio, you should use the smaller of the recommended transducer sizes (if the flow computer recommends two transducer sizes).

5.3.2 PICKING THE APPROPRIATE TRANSDUCER

To ensure that you select the appropriate transducers for your application, consider the pipe outer diameter, temperature range and degree of precision required. Decide whether you need two indepen- dent flow channels or if you have to operate the system in dual-path configuration for greater accuracy and flow profile aberration immunity.

Initial transducer size recommendations are based on your pipe outer diameter, wall thickness and pipe material entries. However, you can override the meter recommendations to accommodate spe- cific situations. For example, you may own a set of transducers whose size does not appear on the meter list. You may be able to use transducers on a pipe size outside of their nominal pipe OD range. During transducer install, the flow computer recommends Spacing Indices (for spacer bars and mounting tracks) or Ltn, (actual distance required between transducers). Once you mount transducers and invoke the install routine, you can determine the suitability of your transducers by checking the signal strength and comparing the reported sonic velocity with the actual sonic velocity of the liquid to be measured.

NOTE: Transducer pairs must have matching serial numbers.

5.3.3 FLOW VELOCITY RANGE

System 1010’s flow velocity range with clamp-on transducers is at least ±40 ft/sec regardless of the diameter of the pipe. Depending on application conditions, this range can extend to over 100 ft/sec. This measurement range is greater than needed for virtually any application. For optimum accuracy at very low flow rates and for small line sizes, consider using our 992DFT or 1011FT flow tubes.

5.3.4 OVERVIEW OF SYSTEM PERFORMANCE

Our system performance specifications are based on acceptable liquid sonic conductivity and other pertinent application conditions. The diversity that characterizes liquid flow, makes it impossible for us to cover all possible application conditions that have the potential to reduce performance. Performance

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