Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual To Obtain Technical Assistance

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Section 5

1010NFM-3J

 

 

5.SYSTEM 1010 APPLICATION NOTES

System 1010 is an extremely versatile transit-time flowmeter that operates with either non-intrusive clamp-on or in-line (non-wetted) flow transducers. Please review the following application guidelines to obtain the best service from this equipment.

System 1010 provides a simple menu-driven interface for site programming. During the installation procedure, you tell the system what you need it to do. It will then verify the pipe and liquid conditions, and based on your selections, optimize its operation automatically. However, the system cannot pro- tect itself from critical data entry errors that you input. Its performance depends on the accuracy of the information that you provide it.

For normal operation, the flow computer only needs a receive signal of sufficient amplitude to activate its automatic gain controlled detection circuits. Severely adverse application conditions may reduce system performance, or cause apparent operational failures. Finding the culprit that caused this can usually also reveal an appropriate remedy. Should this still present a problem, call us for technical assistance.

5.1TO OBTAIN TECHNICAL ASSISTANCE

Our Technical Service Group provides assistance upon request. You can obtain toll-free assistance from 8:30 until 5:00 o’clock EST by calling 800-275-8480. In addition, you can request help via e-mail by contacting the Siemens Technical Service Group at TSG.ultrasonicflow@siemens.com. The meter’s computer provides comprehensive diagnostics data. Using this data, our Engineers can analyze the system in relation to the application in detail. Proper analysis will provide solutions to virtually any application problem.

5.2CONSIDERATIONS FOR CRITICAL APPLICATIONS

All flowmeters depend on site flow conditions and proper installation to achieve precise, critical flow measurements. Unfavorable factors such as liquid non-homogeneity or stratification and aeration/ cavitation increase the possibility of reduced accuracy. This applies to all flowmeters, regardless of their design, sophistication, expense and published intrinsic accuracy. These factors become critical when applications involve custody transfer, tenant billing, and nuclear or other safety-related flows.

System 1010 flowmeters automatically compensates for adverse flow conditions to achieve extremely high accuracy. This requires following the instructions for proper equipment selection, use of the cor- rect clamp-on transducer or flow tube configuration, and paying close attention to installation instruc- tions. Such judicious use implies expert equipment knowledge and experience, plus a thorough under- standing of flow conditions.

If your application requires critical measurement accuracy, it is not realistic to simply install the flow- meter and expect optimum performance. Carefully review your piping configuration, select the best mounting location and install the transducers or flow tube in strict accordance with the published in- structions. Even when the system is calibrated for enhanced precision at a flow laboratory, this does not relieve you of the responsibility of adhering to the programming instructions and installation require- ments. We recommend that all potential installers for critical applications participate in our training programs. Another alternative is to commission our trained professionals to start-up the system for you.

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Contents Sitrans Siemens Energy & Automation’s Standard Warranty Standard Terms and Conditions of Sale 10/1/2004Field Manual For Technical Assistance For General InformationManual Changes Call 800 631 Manual Addendum July1010FMA-4 Fax 631 Or sales.ultrasonicflow@siemens.comTransducer Installation Setup ProcedureManual Addendum 1010FMA-4 Flowmeter Setup Transfer Install Procedure Transfer Install FunctionSaving New Transfer Install Site Manual Addendum May 1010FMA-14Introduction Manual Addendum 1010FMA-14For Systems Equipped With 1010N-7 Modules Expanded I/O Module OptionAUX Io Meter Menu DisplayAux Io1 Aux Io2 Aux Io3 Aux Io4 Expanded I/O Module Option ProgrammingTable of Contents Table Of Contents 1010NFM-3J Netflow Alarm Letter Codes and Descriptions Using The 996PSP Pipe Simulator 12.1Meter Facilities Menu And Graphic Display Screens Vii Index AppendicesPipe Table Flowmeter Installation Steps Important Safety ConsiderationsSection 1010NFM-3J Keypad Enable Switch Introduction to the 1010N Menu Screens Keypad Function Chart1010N Keypad KEY UsageHOW to USE the Installation Menu Explanation of the CALL-OUTSAccessing and Leaving the Menu HOW to Enter DataSection 1010NFM-3J Selecting Items from an Option List Multiple Select Option Lists Entering Numeric DataMeter Type Menu Section 1010NFM-3J Entering Alphanumeric StringsDual Path Section 1010NFM-3J Dual ChannelChannel 1+2 and Channel Arithmetic Operation Multi-Path OperationMeter types on the right-hand column. Press Selecting a Meter TypeChannel Flow Creating a New Site Setup See paragraph Character position Flowmeter Installation Flowchart Using Faststart Setup Choosing the Pipe CLASS/SIZEPicking and Installing the Transducers Section 1010NFM-3J Press . This brings up a Flow Display Screen To scroll between the avail1010WX Flowmeter Label Alternate Light Weight 1010WX Case1010WX CLAMP-ON Liquid Flowmeters System HardwareDisplay and Keypad Options Electronic ModulesGeneral Installation Menu Notes Conventions used with these instructions areHOW to Recall a Site Setup Channel Setup MenuChannel Setup Menu Structure HOW to Enable and Disable a Measurement Channel HOW to CREATE/NAME a Site Setup HOW to ENABLE/DISABLE Site SecurityHOW to Delete a Site Setup HOW to SAVE/RENAME a Site SetupPipe Data Menu Pipe Data Menu Structure ASA Stainless SteelHOW to Select a Pipe Size HOW to Select a Pipe ClassSection 1010NFM-3J Pipe Data Menu Structure HOW to Select a Pipe Material HOW to Enter the Pipe OD in. or mmHOW to Enter the Wall Thickness Liner Thickness Liner MaterialApplication Data Menu Application Data Menu Structure Application Data Menu Structure HOW to Select a Liquid Class How to Edit the Estimated Vs liquid sonic velocityHow to Edit the Density SG Setting Section 1010NFM-3J How to Edit the Viscosity cS SettingUniMass Table Application Data Menu Explanations for UniMass Table G. Specific Gravity Create/Edit Table Point New Point + Points ListVs Vs Value Viscosity Liquid Viscosity cSEND HOW to Select a Pipe Temperature Range Column Parameter UnitsPipe Configuration Pipe Configuration Menu StructurePipe Configuration Option List Definitions PICK/INSTALL Xdcr MenuFLOW1 HOW to Select a Transducer Model PICK/INSTALL Xdcr Menu StructureHOW to Select a Transducer Size HOW to Select a Transducer Mount ModeHOW to USE the Spacing Offset Reviewing the Spacing MethodNumber Index Menu Cell HOW to USE Install COMPLETED?Ltn Menu Cell Install Completed? Section 1010NFM-3J Force Transmit Procedure DriveMeasured Vs m/s How to Use the Actual MTY Command Empty Pipe SET MenuHow to Use the Set Empty Command Zero Flow Adjust MenuSection 1010NFM-3J How to Use the MTYmatic Command AutoZeroActual Zero Using Actual ZeroReversaMatic Using ReversaMatic Reverse Xdcrs / Press ENTZeroMatic optional function Conforms Indicated flow to Actual ZeroOperation Adjust Menu Operation AdjustDamping Control Operation Adjust Menu StructureDeadband Control Reflexor ZERO/FAULT SET Option Reflexor Mode only MEMORY/FAULT SETMemory Delay sec FLOW/TOTAL Units Menu NetflowFlow Volume Units FLOW/TOTAL Units Menu StructureFlow Volume Units Flow Time UnitsFlow Display Range Total Volume UnitsFlow Display Scale Total Resolution Totalizer ScaleBATCH/SAMPLE Total Totalizer ModeMode Flow Direction Data SPAN/SET/CAL MenuSpan Data Data SPAN/SET/CAL Menu StructureMax Flow Maximum span values represent Minimum span values representMin Flow SET Alarm Levels Section 1010NFM-3J High Flow High TemperatureLow Temperature Low FlowAeration % Section 1010NFM-3J Interface Vs m/s meters-per-secondMakeup Latch To calculate Kc Calibrate Flow RateKc Calibration MultiPoint CalibrationSection 1010NFM-3J Stripchart Setup Menu Structure Stripchart Setup MenuSection 1010NFM-3J To enable numeric entry press Select DataData Display Time BaseStripchart Clear Datalogger Setup MenuDatalogger Setup Menu Structure Datalogger Mode Datalogger DataLOG Time Interval Section 1010NFM-3J Alarm Letter Codes and DescriptionsDatalogger Events Display Datalogger I/O Data Control Menu Analog Output Setup I/O Data Control Menu StructureSection 1010NFM-3J System 1010 Analog Outputs Analog Out Setup Data CategoriesTable To Determine Proper I/O Installation Drawings VfoRelay Setup Installation Drawing 1010N-2-7 Sheet 2Installation Drawing 1010N-7-7 Sheet 2 1010N & 1010DN with 1010N-2 ModulesRelay Option List Analog Input Setup optional functionSection 1010NFM-3J Assigning Relay 1 and 2 Functions Diagnostics Data Menu Setting up the Analog Current InputDiagnostic Data Menu Structure Main Diagnostic Menu Description Main Diagnostics ScreenFlow Data Menu Flow Data Menu Items Vs m/sSection 1010NFM-3J HiFlow and LoFlow AnCalApplication Info Menu Items Application Info MenuLiquid Data Menu Liquid Data Menu ItemsSite Setup Data Menu Site Setup Menu ItemsUsing the HF Menu Item Introduction to HF Menu ItemManual Adjustment Procedure Access Path/Channel Diagnostic DataAutomatic Adjustment Procedure AutomaticTest Facilities Menu Test Facilities CommandsMakeup Detection Mode Test Facilities Graph ScreenTime Base Control Entering the Diagnostic Graph ScreenDiagnostic Text Display Correlated PlotTransit Time Adjustment Hot Key Command ModesDigital Damping Control Hot Key 1 Zero Crossover Adjustment Hot Key Envelope Threshold Adjustment Hot Key 5Description of Graph Screen Text Display Parameters Signal Masking Function Hot KeyHOT KEY Summary Flow Computer Messages Troubleshooting TipsMessage Description Using the F4 Reset Sequence Section 1010NFM-3J Troubleshooting with Transducer Test Blocks Using the 1012TB-1 and 2 Test BlocksThk Mode Offset Using the 996PSP Pipe Simulator Mat’l Thk Mode IndexIf a Pipe Simulator/Test-Block Test Fails INSTALLATION/TRANSDUCER Mount Guidelines ProgrammingNFM-3J OPTIMIZATION/CORRECTION of ProblemsDIAGNOSTIC/PERFORMANCE Verification START-UPSection 1010NFM-3J Low Valc Detection Fault/Low SignalPoor Signal High VaerPart# Name Application Max Temp Remarks Official Coupling CompoundsAlternative Coupling Compounds Trade Name Application Max Temp RemarksPreparing to Mount the Transducers HOW to Identify 1011 Transducers and Mounting HardwareSelecting a Location for CLAMP-ON Transducers CLAMP-ON Transducer Mounting Modes Pipe shown in Top View for ease in visualizing sonic pathPreparing the Pipe PipeReflect Mode Mounting Frames and Spacer BAR Positioned around Mounting FrameReflect Mode with Spacer BAR only Strap Mounting Kit P/N Pipe Diameter Band Sizes QtyInstallation Reflect Mount with Transducers and Spacing BAR Direct Mode Mounting FRAMES, Spacer BAR and Spacing Guides Spacer BAR Not Shown and Spacing GuideMylar Spacing Guide Wrapping the Mylar Spacing Guide around the Pipe Finding the Halfway Distance Using 1012T Mounting Tracks Installing a 1012T Mounting Track in Reflect ModeInstallation Reflect Mount with Mounting Track Front View ÇInstalling a 1012T Mounting Track in Direct Mode Installation Direct Mount 180º Opposed with Mounting TrackChain Tension Mounting Temperature Sensors Wiring Temperature Sensor to the Analog Input Module 1010N Single Channel Temperature Sensor Inputs2 1010N Supply and Return Connections 1012EC Series Terminal TB1 CableDual Path Models CLAMP-ON Resistive Temperature Device RTD Installation Notes Paralleling RTD Inputs for DUAL-CHANNEL Energy MeasurementMeter Facilities Menu and Graphic Display Screen Preferred UnitsPipe Table Table Setups MenuPipe Table Menu Structure CREATE/EDIT Pipe Section 1010NFM-3J Pipe Table Menu StructureDelete Pipe Transducer Type Menu0A0 Transducer Type Menu StructureDatalogger Control Menu Datalogger Control Menu StructureOutput Datalogger Circular MemoryMemory Control Menu EST LOG Time LeftClear Datalogger Memory Control MenuVoltage Output Trim Vo1 & Vo2 Analog Output Trim MenuCurrent Output Trim Io1 & Io2 Analog Output Trim Menu StructurePgen Output Trim Pgen 1 & Pgen RTD Calibrate Menu optionalICE Bath RTD Calibration RTD Calibration by Data EntryWith ICE During AN ICE Bath Calibration Time Clock SET MenuDate Clock SET Menu StructureRS-232 Setup Menu Structure RS-232 SetupBaud Rate Data Bits ParityLine Feed Backlight Network IDRTS KEY Time System Info1010 Graphic Display Screens Section 1010NFM-3J System Info Menu Structure30.068.10 11.01 Dual Display ScreenTo Obtain Technical Assistance Considerations for Critical ApplicationsPicking the Appropriate Transducer Pipe DimensionsPipe Considerations for CLAMP-ON Transducer Flow Velocity RangeData Stability AccuracyRepeatability Data ScatterFlow Data Scatter & Damping Flow ConditionsLOW Flow Rates System 1010 Damping and Slewing ControlsLiquid Compatibility Erroneous Liquid Parameter SpecificationAeration Slurries TWO-PHASE LiquidsTemperature and Pressure Ratings Viscous LiquidsSonic Velocity for Pure Water @ Various TEMP. meters/sec Reference TablesLiquid Deg. C Deg. F Vs m/s Page CC# USE Characteristics Recommended Sonic Coupling CompoundsSystem 1010 Reynolds Compensation Factor Reynolds # Positive Comp Negative CompTerminology Chart Term ExplanationRTD Meter Type Menu Nema DUAL-CHANNEL Menu ChartMeter Facilities Menu CLAMP-ON Menu CLAMP-ON Menu Section 1010NFM-3J ÖÚ No Liquid Applicability and Compatibility General Installation GuidelinesTypical Industries Serviced include Typical Applications includeFlow Tube Mounting Location Selecting the Right Flow TubeFlow Tube Material, Size & Flow Range Ratings Flow Data Scatter and Damping To Obtain Technical AssistanceSetup Procedure HOW to SET UP System 1010 for Flow Tube OperationOverview Press to leave the Channel Setup menu Menu Key Install to start operation Sired Offset Specifications Cpvc Flow Tube Specifications Kynar Pvdf Flow TubeSpecifications Teflon PFA Flow Tube Specifications 316 Stainless Steel Flow TubeAdditional Installation Notes 1011FT Series 316 Stainless Steel Flow Tube992DFT992DFTSeriesSeriesTeflonTeflonPFA FlowPFATubeFlow Tube Reflexor Installation Steps Select a Transducer SET for USE by ReflexorSelect the Transducer Mounting Location Incorrect Transducer PlacementElbow Expansion Contraction Valve Orifice Plate Reflexor Mode Adjacent Transducer Mounting Mounting the TransducersAccess the Install Xdcr Transducer Menu Select Reflexor Operating ModeInstalling Reflexor Operating Mode Connection of Transducer CablesSpectra Display Screen HOW to USE Spectra Graph Data and Controls Cursor USE on the Spectra GraphAvailable Adjustments to Spectra Graph Adjustment FunctionReflexor Diagnostic Data Selection of Liquid Composition Display of F AT no Flow ConditionsOther Menu Entries Appendix a Page RS-232 Interface Cable Site Setup Considerations for 1010/1020N Blind SystemsAppendix 1010NFM-3J Appendix Meter Type Cable Type Controlotron Part NumberHOW to USE the Windows HyperTerminal Program Communicating with System 1010/1020 VIA the RS-232 InterfaceNone Accessing the Installation Menu Data Display Mode This is the current measured liquidTerminal Mode Menu Commands Keyboard PC Keyboard DescriptionTransfer of Information from a 1010/1020 Flowmeter to the PC Close the Terminal or HyperTerminal ProgramTo Clear Active Memory Using the RS-232 Interface Reset Procedure for Blind SystemsTo Clear All Dynamic Memory Using the RS-232 Interface Flow Computer Drawings Transducer and Accessory DrawingsAppendix1010NFM-3J Channel Drawings990TRMVH-7B Symbols Index 1010NFM-3JIndex-2 Index1010NFM-3JIndex-3 Index-4 Index-5 Index-6 Index-7 Index-8 Index-9 Index-10 Index-11 Index-12 Trademarks TradeMarks of Siemens Energy & Automation IncDuctile Iron Pipe Size NON-STANDARD Carbon