Baja Marine 405 manual Required Inspection, Service Maintenance, Interval

Page 69

Section 8 • Required Inspection, Service, &

Maintenance

Routine inspection, service and maintenance of your boat’s systems are vital to assure your safety, as well as for prolonging the life of your boat. You should develop regular routines for inspecting your boat. The chart below summarizes inspection, service and maintenance activities. This section also contains descriptions of some convenient methods for evaluating the condition of some of your boat’s systems.

The interval between necessary service or maintenance is highly variable, depending on the environment your boat is in, and on the severity of operating conditions. For example, corrosion of parts on boats operated in salt water proceeds much faster than the corrosion of parts on a boat operated in fresh water. The intervals listed below are recommended maximums, and you must reduce the time between inspections if your observations indicate the need.

1.Summary Guide for Inspection, Service and Maintenance

 

 

 

 

 

interval

 

 

item

required

reference

before

after

every

every 50*

every

 

maintenance/service

source

every

first

25* or 50

or 100

6 mos. or

 

 

use

20 hours

hours

hours

annually

 

 

 

 

 

 

 

 

 

 

Battery

Check water level

Owner’s Manual p. 6.1

 

 

 

Bilge Area

Clean and check

Owner’s Manual p 8.4

 

 

 

 

Bilge Blowers

Hose connections tight

Owner’s Manual p. 4.2

 

 

 

 

Bilge Pump

Float switch operates freely

Owner’s Manual p. 4.1

 

 

 

 

Canvas

Clean

Owner’s Manual p. 9.3

 

 

As Needed

 

 

CO Monitor

Check for proper operation

Owener’s Manual p. 1.3

 

Check before each use

 

 

Controls

 

 

 

 

 

 

 

 

Steering

Check for proper operation

 

To be done by Baja dealer every six months

 

 

 

 

 

 

 

 

 

 

Oil level

Engine Manual

 

 

 

 

 

Throttle

Lubricate - include all shift

Engine Manual

 

 

 

Linkage and pivot points

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

 

 

 

 

 

 

 

Connections

Check for looseness

To be done by Baja dealer annually

Engine

Alarm

Check

Engine Manual

 

 

 

 

 

 

 

 

 

 

 

 

Cooling System

Check for leaks

Engine Manual

 

 

 

 

Connections

with engine running

 

 

 

 

 

 

Crank Case

Clean

Engine Manual

 

 

 

ventilating system

 

 

 

 

 

 

 

 

 

 

 

 

Drive Belts

Check

Engine Manual

 

 

 

 

Exhaust System

Check for leaks

Engine Manual

 

 

Flame Arrestor

Clean

Engine Manual

 

 

 

Fuel Filter

Replace

Engine Manual

 

 

 

 

Mounts (Fasteners)

Tighten

Engine Manual

 

 

 

Oil and Filter

Replace

Engine Manual

 

 

 

Oil Level

Check

Engine Manual

 

 

 

 

Fuel System

 

 

 

 

 

 

 

Connections & lines

Check for leaks

Engine Manual

 

 

Tanks

Check for leaks

Owner’s Manual, Sec. 5

 

 

*Use in salt water or other severe operating conditions requires shorter maintenance/service intervals **May not be on your boat

405 Performance®

8.1

Image 69
Contents Performance Baja MarineFor information call 1-865-971-6270 or fax Welcome This page intentionally left blank Introduction Service, Parts and Repair for Your Boat Hull Identification Number HINManufacturer’s Certification About Your Express Limited Warranty Iii Ignition Protection Breakers and/or Fuses Speed changes you. TM Safety Labels SafetyLegally Mandated Minimum Required Equipment Fire Extinguishing SystemCarbon Monoxide Carbon Monoxide Monitor Lifesaving Equipment Impaired Operation Additional Recommended Equipment for Safe OperationLoad Capacity Power CapacityPropellers United StatesMaintain Control StabilityChart Your Course WeatherGeneral Considerations Water Sports SwimmingSkiing General Emergency SituationsWater Rescue Medical EmergencyFire Flooding, Swamping and CapsizingCollisions and Leaking Safety HotlinesGrounding Propulsion, Control or Steering FailureInternational Requirements Environmental ConsiderationsFuel and Oil Spillage Waste Disposal Wake/WashExcessive Noise Nautical Terms Key to Symbols on Controls & Prints Baja Marine Corp This Page Intentionally Left Blank Docking /Lifting /Trailering Passenger Locations General Boat Arrangement2 Hull Propulsion System Basic Boat Dimensions and Clearances MetricGeneral Deck Layout FIG General Deck LayoutPower Trim Unit and Gauge Description of Major ControlsGear Shift and Throttle Control Trim Tabs Trailer SwitchEngine Alarm System Ignition Shutdown SwitchImportant Gauges Tachometer and Hour MeterNavigation and Anchor Lights Oil Pressure, Water Temperature, Voltmeter and Fuel GaugesPre-Launch, Launch and Post- Launch Checklist Using Your BoatFueling the Boat Trailer Launching and LoadingPersonal Flotation Devices BoardingStarting the Engine Passenger Instruction and LocationStopping the Engine Shifting to Drive the BoatHydraulic Steering Steering SystemsPower Steering System Power SteeringThis page intentionally left blank Bilge Bilge & Underwater GearFuel & Oil Spillage Drain PlugEngines and Stern Drive Maintenance and ServiceBilge Blowers Vibration and CausesImpact to Stern Drive Propeller Removal and InstallationGear case Fuel System Fuel SystemAnti-Siphon Valve Inboard/Outboard Engine Only Fueling Precautions Before and During Fueling ChecklistStatic Electricity and the Fuel System After Fueling Checklist This page intentionally left blank Electrical Systems Electrical SystemsDirect Current DC BatteriesElectrolytic Corrosion & Zinc Anodes Breakers and/or FusesFuse Panel Marine Electronic Cathodic Anti-corrosion System Mercathode Ignition Switch Drive Pump with K-Plane Trim Tabs FIG Switch Panel Wire Information FIG Fuse Panel Wire Diagram FIG VOlT 60hz DC Main Distribution Panel Wiring Diagram FIG This Page Intentionally Left Blank Options & Accessories Locations Options & AccessoriesAutomatic Fire Extinguisher System Option Fire Extinguisher PortCanvas Swim Platform w/ Ladder Optional Canvas Care and MaintenanceDepth Finder Optional HornHead Systems Stereo SystemPortable Head with Pump-Out Requirements for OperatorsVacuFlush Head Option Exhaust SystemsHolding Tank Operation Vent FilterThis page intentionally left blank Required Inspection, Service Maintenance Summary Guide for Inspection, Service and MaintenanceInterval Interval Summary Guide For Inspection, Service and MaintenanceUseful Service Information Bilge Area Inspection, Service and Maintenance ProtocolBatteryies Winterization Checklist for Boats Stored on LandTopside and Supplies Boat StorageFuel Systems Fitting Out After StorageFuel System MiscellaneousSecurity Considerations Power Steering System MaintenanceQuick Reference Checklist Boarding the Boat GeneralBoat Systems Starting the Engine Returning to Port General Quick Reference Checklist cont’d Departing GeneralQuick Reference Checklist cont’d Securing the BoatIf the Engine Does Not Start After Market Equipment Checklist Maintenance Log Maintenance Log Cont’d Care & Refinishing Paint Cleaning Agents & Other SubstancesStains & Scratches Fiberglass & GelcoatTopside Areas Permanently Moored or Docked BoatsAcrylic Plastic Sheeting Plastic Glass Canvas and Clear VinylInterior Upholstery Fabric Exterior Upholstery FabricThis Page Intentionally Left Blank Index Index Performance