Sherwood SRB5700, SRB5100, SRB5900, SRB5300 manual Photo #1

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4.Install a Sherwood regulator support handle (p/n TL113) into one of the low-pressure ports. Use

the support handle and a 15" adjustable wrench or bench vise to loosen the yoke nut 9 from the body 13 . See Photo #1.

Photo #1

5.Remove the yoke 10 and yoke nut 9 from the body.

6.Use a 5/32" Allen wrench to remove all remaining port plugs 12 16 from the body.

7.Use the Sherwood regulator support handle and a 15" adjustable wrench or a bench vise to remove the cap 26 from the main body. If the regulator is an Oasis or Blizzard model, the trim ring 28 will slide off at this time.

8.Remove the spring 19 , any shims 20 , and the piston assembly 23 from the cap. Remove both piston O-rings and discard them.

9.Remove the piston seat 22 by pushing through the stem with the Sherwood piston seat removal tool (p/n TL112) from the large end. The seat will then pop out. Discard the old seat.

10.Using a 3/32" Allen wrench, remove the flow control element assembly 18 from inside the large end of the main body. There are two styles of flow control assemblies. The old style with a sintered stainless steel flow restrictor and the new style flow restrictor that is laser drilled P/N 5105-13 with a white filter P/N 5105-14. The new style complete assembly part number is

5105-15. If the regulator has the old style flow restrictor and it is functioning (13 to 27 cc/min) it can be reused, however if it needs to be replaced use the new style. The black gasket can be reused. The new style restrictor can be cleaned if it becomes plugged. Remove the white filter and discard it. The white filter must be replaced P/N 5105-14. The laser drilled flow restrictor can be cleaned in an ultrasonic cleaner and reused. The flow requirement for the new flow control assembly is 20 to 30 cc/min.

NOTE: If a Sherwood DIN adapter (p/n SAA5300)is installed in place of the normal yoke assembly, remove it at this time. See Sherwood Scuba Technical Bulletin #104 for servicing procedures for the SAA5300 DIN adapter.

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Contents SRB5300 Assembly & Maintenance GuideREGULATORS SRB5900CATALOG # ITEM #DESCRIPTION 3.0 O-rings Reference Chart TABLE OF CONTENTSPage 1.0 Introduction 2.0 Specifications 6.0 Helpful Hints1.0 INTRODUCTION Page First Stage Regulator 2.0 SPECIFICATIONSB. Second Stage Regulator U.S. Pat. # 4,226,257 2.2 SPECIFICATIONS FOR THE SRB5100 BRUT REGULATORU.S. Pat. #3,991,785 3.0 O-RINGS REFERENCE CHART 4.2 DISASSEMBLY OF FIRST STAGE 4.0 FIRST STAGE PROCEDURES4.1 TOOLS REQUIRED FOR FIRST STAGE SERVICING Photo #1 Photo #2 Photo #3 4.3 ASSEMBLY OF FIRST STAGE A. Before You Begin Testing 4.4 TESTING OF FIRST STAGEB. Dry Air Bleed Flow Test C. Intermediate Pressure Test 5.2 DISASSEMBLY OF SECOND STAGE 5.0 SECOND STAGE PROCEDURES5.1 TOOLS REQUIRED FOR SECOND STAGE SERVICING 10. Remove the O-ring 21 from the adjustable orifice 5.3 ASSEMBLY OF SECOND STAGE 70 in. lbs. 8 joules5.4 SET- UP OF SECOND STAGE For the following adjustments, remove the cover and diaphragmPhoto #4 Photo #5B. Exhalation Effort 5.5 TESTING OF SECOND STAGE A. Inhalation EffortC. Leak Test D. External Air Leaks A. High Inhalation Effort at Depth 6.1 TROUBLESHOOTING REGULATORS6.0 HELPFUL HINTS B. Free FlowingC. Wet Breathing D. Humming or Buzzing During Inhalation6.4 HANDLING TIPS 6.2 PARTS CLEANING RECOMMENDATIONS6.3 COMMONLY USED CLEANING SOLUTIONS A. Pre-Dive ChecksB. Post-Dive Care 7.1 PROPER PROCEDURE FOR WARRANTY PAPERWORK 7.0 TWO YEAR WARRANTY AND MAINTENANCE INFORMATION7.2 SCHEDULED MAINTENANCE CATALOG # All other names are trademarks of their respective owners 6204 Goodrich Road Clarence Ctr, New YorkALL PRODUCTS SUBJECT TO CHANGE WITHOUT NOTICE Part Number S-MAN2004