Sherwood SRB5900, SRB5100 manual First Stage Procedures, Tools Required For First Stage Servicing

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4.0FIRST STAGE PROCEDURES

4.0FIRST STAGE PROCEDURES

4.1TOOLS REQUIRED FOR FIRST STAGE SERVICING

Bench vise

3/32" Allen wrench

5/32" Allen wrench

6" or 8" adjustable wrenches

15" adjustable wrench

Phillips screwdriver

#10 Torx screwdriver

Sherwood 50 cc Graduated Cylinder (p/n TL110)

Sherwood Piston Seat Removal Tool (p/n TL112)

Sherwood Plastic Probe (p/n TL111) to push out orifice

Sherwood Regulator Support Handle (p/n TL113)

Sherwood Intermediate Pressure Gauge (p/n TL119)

Sherwood Inlet Filter Installation Tool (p/n TL115)

Sherwood O-ring Installation Cones:

White-colored – p/n TL109 (for installing O-ring on piston tip)

Green-colored – p/n 38-TL107 (for installing O-ring onto moving orifice)

NOTE: For more information on Sherwood tools and their uses, see Sherwood’s Tools, Repair Kits and Accessories - Assembly & Maintenance Guide, available from Sherwood.

4.2DISASSEMBLY OF FIRST STAGE

To view all the parts used in the first stage, fold out the front cover of this manual. The circled numbers below refer to the corresponding numbers on the drawing.

1.Use 6" or 8" adjustable wrenches to disconnect all hoses from the first stage. Pull back the hose protector from the inlet end of the hose. Inspect the hoses for wear. Pay particular attention to the area where the metal ferrules meet the rubber hose material. Replace hoses if necessary.

2.Unscrew and remove the handwheel 1 .

3.Remove the dust cap 8 .

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Contents REGULATORS Assembly & Maintenance GuideSRB5300 SRB5900ITEM # CATALOG #DESCRIPTION Page 1.0 Introduction 2.0 Specifications TABLE OF CONTENTS3.0 O-rings Reference Chart 6.0 Helpful Hints1.0 INTRODUCTION Page 2.0 SPECIFICATIONS First Stage RegulatorB. Second Stage Regulator 2.2 SPECIFICATIONS FOR THE SRB5100 BRUT REGULATOR U.S. Pat. # 4,226,257U.S. Pat. #3,991,785 3.0 O-RINGS REFERENCE CHART 4.0 FIRST STAGE PROCEDURES 4.2 DISASSEMBLY OF FIRST STAGE4.1 TOOLS REQUIRED FOR FIRST STAGE SERVICING Photo #1 Photo #2 Photo #3 4.3 ASSEMBLY OF FIRST STAGE 4.4 TESTING OF FIRST STAGE A. Before You Begin TestingB. Dry Air Bleed Flow Test C. Intermediate Pressure Test 5.0 SECOND STAGE PROCEDURES 5.2 DISASSEMBLY OF SECOND STAGE5.1 TOOLS REQUIRED FOR SECOND STAGE SERVICING 10. Remove the O-ring 21 from the adjustable orifice 70 in. lbs. 8 joules 5.3 ASSEMBLY OF SECOND STAGEFor the following adjustments, remove the cover and diaphragm 5.4 SET- UP OF SECOND STAGEPhoto #5 Photo #45.5 TESTING OF SECOND STAGE A. Inhalation Effort B. Exhalation EffortC. Leak Test D. External Air Leaks 6.0 HELPFUL HINTS 6.1 TROUBLESHOOTING REGULATORSA. High Inhalation Effort at Depth B. Free FlowingD. Humming or Buzzing During Inhalation C. Wet Breathing6.3 COMMONLY USED CLEANING SOLUTIONS 6.2 PARTS CLEANING RECOMMENDATIONS6.4 HANDLING TIPS A. Pre-Dive ChecksB. Post-Dive Care 7.0 TWO YEAR WARRANTY AND MAINTENANCE INFORMATION 7.1 PROPER PROCEDURE FOR WARRANTY PAPERWORK7.2 SCHEDULED MAINTENANCE ITEM # ALL PRODUCTS SUBJECT TO CHANGE WITHOUT NOTICE 6204 Goodrich Road Clarence Ctr, New YorkAll other names are trademarks of their respective owners Part Number S-MAN2004