Multiquip AR13D manual Hydraulic Oil System, Freewheel Engagement Valve

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AR13D RIDE-ON ROLLER — MAINTENANCE

Hydraulic Oil System

The hydraulic system consists of a two pump stack directly coupled to the engine. A hydraulic valve block (manifold)is provided for quick and easy testing and troubleshooting.

Hydraulic oil is filtered by a screen filter located in the tank filler neck, a 40 micron suction filter located in the tank, and a 10 micron return filter, with cold oil bypass valve located in the return circuit.

It is recommended that ISO 46 type hydraulic oil or equivalent be used when adding or replacing the hydraulic oil is required.

DO NOT USE MULTI-VISCOSITY OIL. Cleanliness is a very important part of proper hydraulic system operation. Hydraulic oil is not only used to transfer power; it also lubricates and cools the system components. Keeping the hydraulic system clean can help reduce costly repairs.

The hydraulic oil level sight glass is located on the right rear of the front drum, below the engine compartment.This level should be checked daily.Oil must be below the top and above the bottom of the sight glass. DO NOT OVERFILL! Care should be taken to clean the filler cap before adding oil to the system. If hydraulic oil has to be added, the machine should be inspected for leaks.

The suction filter (Figure 26) is located inside the hydraulic tank.This filter is attached to the fitting connected to the hydraulic pump suction hose.

The return filter (Figure 26) is located at the front of the engine compartment.Replace both filters according to the Table 5.

CAUTION - HYDRAULIC SYSTEM HAZARD

DO NOT open hydraulic lines or loosen hydraulic fittings while engine is running! Hydraulic fluid under pressure can penetrate the skin, blind, cause burns or create other potentially dangerous hazards follow all safety instructions as described throughout this manual.

Figure 26. Hydraulic Filter Locations

Changing Hydraulic Oil and Filters

1.Park the roller on a clean flat work area and set the parking brake.

2.Remove the hydraulic oil drain plug (Figure 26) and drain the hydraulic oil. Dispose of the used oil in an environmentally friendly manner. Replace the drain plug and tighten.

3.Remove the return filter and install a new filter.Dispose of the used filter in an environmentally friendly manner.

4.Disconnect the suction hose and remove the fitting from the tank. Replace the suction filter. Dispose of the used filter in an environmentally friendly manner. Replace the fitting and reconnect the suction hose.

Freewheel Engagement Valve

This hydraulic system has a freewheel engagemet valve allowing hydraulic oil to be bypassed. Open (turn allen wrench counter- clockwise) this valve (Figure 27) to engage the freewheel capability of the roller. When the valve is fully opened, ports A and B are allowed to connect, bypassing the oil to and from the drum drive motors.

Remember the freewheel engagement valve should only be used in emergencies when the roller cannot be driven due to engine or hydraulic system problems.

When towing of the roller has been completed, this valve must be closed (turn allen wrench fully clockwise) completely and the lock nut set. Failure to close this valve completely will result in low power, improper speed, and excessive hydraulic oil temperature.

PAGE 28 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)

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Contents Model AR13D AR13D RIDE-ON Roller Proposition 65WARNING Diesel engine exhaust and somePage AR13D RIDE-ON Roller -TABLE of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only AR13D RIDE-ON Roller Safety Message Alert Symbols Structure that does not provide ample free flow airAlways wear approved respiratory protection AR13D RIDE-ON Roller Safety Message Alert SymbolsAlways wear approved eye and hearing protection Engine or pump AR13D RIDE-ON Roller Rules for Safe OperationContact with hot components can cause serious burns AR13D RIDE-ON Roller Rules for Safe Operation Always wear seat beltsNever stand below roller when it is being lifted Always know the location of the nearest fire extinguisherAR13D RIDE-ON Roller Operation and Safety Decals Machine Safety DecalsAR13D RIDE-ON Roller Operation and Safety Decals AR13D RIDE-ON Roller Specifications Roller AR13D RIDE-ON Roller Specifications Engine Model Briggs & Stratton DM 850DAR13D RIDE-ON Roller Dimensions Side ViewPower Plant AR13D RIDE-ON Roller General InformationAR13D RIDE-ON Roller General Information Tipping RolloversAR13D RIDE-ON Roller Roller Components Roller ComponentsAR13D RIDE-ON Roller Roller Components SteeringWheel Use this wheel to steer the rollerAR13D RIDE-ON Roller Roller Components AR13D RIDE-ON Roller Engine Components Motor oil+12 VDC electrical system Cold weather conditionsBefore Starting AR13D RIDE-ON Roller InspectionEngine Oil Check AR13D RIDE-ON Roller Inspection Fuel CheckHydraulic Oil Check Lic oil to the recommended operating levelAR13D RIDE-ON Roller Inspection AR13D RIDE-ON Roller Initial START-UP Initial Start-up Instructions StartingVibration Button Parking BrakeSprinkler Controls Maintenance AR13D RIDE-ON Roller MaintenancePerform roller maintenance as indicated by and Table Hydraulic Oil System Freewheel Engagement ValveAR13D RIDE-ON Roller Maintenance Is directed to the steering valveVibration and Steering Rubber Scrapper MatAdjust engine RPM 3,500 +/- 50 RPM Forward/Reverse Hydraulic Pressure TestVibration Circuit PressureTest Steering Pressure TestForward/Reverse ReliefValves Drive Adjustment Front and Rear Drum Removal and Disassembly Removing and Replacing Hydrostatic PumpRemoving and Replacing Vibration/Steering Pump Drums and Main FrameFront-Right Drum Removal Front-Left Drum Removal Rear Drum Removal/Installation Neutral Safety Switch Alternator/RegulatorAR13D RIDE-ON Roller Preparation for LONG-TERM Storage Roller StorageAR13D RIDE-ON Roller Manifoldtest Ports Manifold Test PortsAR13D RIDE-ON Roller Hydraulic System Diagram Hydraulic System DiagramAR13D Roller Electricwiring Diagram Page AR13D RIDE-ON Roller Hydraulic Hose Connections Hydraulic Hose ConnectionsManifold AR13D RIDE-ON Roller Hydraulic Hose ConnectionsAR13D RIDE-ON Roller -TROUBLESHOOTING Roller Roller TroubleshootingAR13D RIDE-ON Roller -TROUBLESHOOTING Engine AR13D RIDE-ON Roller -TROUBLESHOOTING Engine Engine TroubleshootingPage Explanation of Code in Remarks Column Xxxxx only Not Used onAR13D RIDE-ON Roller Suggested Spare Parts DescriptionAR13D RIDE-ON Roller Name Plate and Decals Name Plate and DecalsAR13D RIDE-ON Roller Name Plate and Decals AR13D RIDE-ON Roller Front Drum Assy Front Drum AssyHousing Bearing Front RollerBearing RING, RetainingAR13D RIDE-ON Roller Exciter Assy Exciter AssyHOUSING, Bearing Right HOUSING, Bearing LeftSCREW, Allen 5/16 SealAR13D RIDE-ON Roller Rear Drum & Chassis Assy Rear Drum & Chassis AssyAR13D RIDE-ON Roller Rear Drum & Chassis Assy AR13D RIDE-ON Roller Covers and Frame Articulation Lock Assy Covers and Frame Articulation Lock Assy Rear Water Tank CoverFloor Plate ARM, Floor CoverAR13D RIDE-ON Roller Hood and Rear Panel Assy Hood and Rear Panel AssyHood HINGE, SlottedLatch KIT Hood Front ChassisAR13D Steering Column and Hydraulic Articulation Assy Steering Column and Hydraulic Articulation AssySWITCH, Starter HARNESS, WiringElbow Fitting CYLINDER, SteeringAR13D RIDE-ON Roller Articulation ARM Assy Articulation ARMROD, Direction Stabilizer ROD ENDFlat Washer 3/4 AR13D RIDE-ON Roller Hydraulic Drive Pump Assy Hydraulic Drive Pump AssyPUMP, Steering ADAPTER, Steering PumpHydraulic Pump Shift LeverAR13D RIDE-ON Roller Manifold and Hydraulic OIL Filter Assy Manifold and Hydraulic OIL Filter AssyChassis AR13D Hydraulic Tank CAPStraight Fitting 3/4 FilterAR13D RIDE-ON Roller Fueltank & OIL Drain Hose Assy Fuel Tank & OIL Drain Hose AssyPAD, Rubber Tank Fuel TankBRACKET, Fuel Tank Support CAP, Fuel W/GAUGEWater Tank Assembly Assy AR13D RIDE-ON Roller Watertank AssyWater Tank Water Tank CAPClamp Elbow PVCAR13D RIDE-ON Roller Engine Mounting Assy Engine Mounting AssyMOUNT, Engine 452# 835034AR13D RIDE-ON Roller Muffler Assy Muffler AssyBolt Mount PLATE, MufflerMuffler Base Extension ELBOW, ExhaustAR13D RIDE-ON Roller AIR Cleaner Assy AIR Cleaner AssyHose AIR Inlet AIR Intake HoseELEMENT, AIR Filter AR13D RIDE-ON Roller Radiator Assy Radiator AssyTrim EDGE1 X Mount Radiator OverflowNUT 1/4-20 Nylon Lock Radiator Mounting KITAR13D RIDE-ON Roller -THROTTLE Assy Throttle AssyCable Throttle Assembly Travel Lever FWD/REVCABLE, FORWARD/REVERSE Joint BallAR13D RIDE-ON Roller Brake Control Assy Brake Control AssyLEVER, Brake Brake LinkBell Crank BRACKET, BrakeAR13D RIDE-ON Roller Battery Assy Battery AssyAR13D RIDE-ON Roller Battery Assy AR13D RIDE-ON Roller Scraper Assy Scraper AssySCRAPER, Support SCRAPER, RubberPlate Backing NUT, Lock 1/2 NCTerms and Conditions of Sale Freight PolicyPage HERE’S HOW to GET Help