How to perform a leak test:
Supplies Needed for a Leak Test: Clean paint brush, water, and dish washing liquid.
1) | Use an LP Cylinder equipped with an OPD |
| (Overfill Prevention Device) and have it filled at |
| an authorized LP gas dealer by a qualified |
| attendant. |
2) | Make sure all of the grill control panel knobs are |
| turned to the “off” position and verify that the LP |
| gas cylinder valve is closed by turning the knob |
| on the LP gas cylinder clockwise until it stops. |
3) | Mix one part of water with one part of dish |
| washing liquid. |
4) | Remove control knobs and the three retaining |
| screws at the bottom of the control panel. |
| (FIG. 16A) |
10)Place the protective cap over LP cylinder gas nozzle.
11)Attach the wire leads to the Ignitor button and Replace control panel with the three screws
After completing Leak Test, you are ready to begin using your grill!
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| Remove three screws | |
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| from under Control Panel |
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| FIG. 16A |
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5) Remove front control panel cover. Detach the |
wire leads from the starter button underneath |
the control panel. Set control panel aside. |
6) Turn the knob on the LP gas cylinder counter- |
clockwise. (FIG. 16B) |
7) Check for leaks by brushing the soap solution |
on all gas valves, hose connections and fittings. |
(shown by the heavy arrows in (FIG. 16C, 16D |
& 16E) Make sure you generously brush the |
locations with the soap solution, completely |
surrounding the connections and fittings. |
Turn LP Gas Cylinder valve
FIG. 16B
Regulator & Cylinder Coupling Connection
FIG. 16C
8) If “growing” bubbles appear on any of the |
connection points, you have detected a gas |
leak. Immediately close the LP cylinder valve by |
turning handle clockwise. |
A) If leak appears at either end of hose and |
regulator assembly, retighten the connection |
at the leak, but do not overtighten. (Note: |
Only hand tighten at coupling nut) Repeat |
Leak Test. |
B) If the leak is coming from the Gas Cylinder, |
from the valves at the control knobs, or if the |
leak cannot be stopped, do not use the grill. |
Call Customer Service at |
9) Upon completion of leak test, turn all control |
knobs to the “off” position. Turn the handle on |
the LP gas cylinder clockwise until it stops. |
Disconnect LP gas cylinder by turning coupling |
nut on regulator in a counter clockwise direction |
until regulator is released from threaded LP |
cylinder gas nozzle. |
Valves & Manifold Area
FIG. 16D
Hose and Side Burner
Valve Connections
Hose and Main
Burner Connections
FIG. 16E
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