Cal Flame G5, G3, G4 manual Cleaning and Maintenance, Burners, Drip Pan

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Cleaning and Maintenance

Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at least once a year. In addition, keep the area around your grill clear and free from combustible materials, gasoline, and other flammable vapors and liquids. Do not obstruct the flow of combustion and ventilation air. If your LP-gas grill is placed in a stationary barbecue island, keep the access door for the propane cylinder clear of any obstruction. Ensure the ventilation opening for cylinder enclosure is kept clear.

Burners

Spiders and small insects occasionally inhabit or make nests in the burner tubes, obstructing the gas flow. Sometimes this results in a type of fire in and around the gas tubes called “flashback”. To reduce the risk of flashback, this procedure should be followed at least once a month or when your grill has not been used for an extended period of time.

IMPORTANT: Prior to starting this procedure, turn OFF all of the gas control knobs, shut off the fuel supply, and disconnect the fuel line.

1.Remove burners from the grill by carefully lifting each burner up and away from the gas valve orifice.

2.Use a wire brush to clean the outer surface of each burner to remove food residue and dirt. Clean any clogged ports with a stiff wire such as an opened paper clip.

3.Inspect each burner for damage (cracks and holes). If any damage is found, replace the burner and discontinue grill usage.

4.Upon reinstallation, inspect the gas valve orifices for cleanliness and condition and the location of the igniters.

Drip Pan

The full width drip pan will collect grease from the main grill area. The pan should be cleaned after every use to avoid the possibility of a grease fire. Be sure to allow the drip pan to cool prior to cleaning. You may clean the drip pan with a solution of warm soapy water. Make sure to rinse thoroughly to avoid staining.

2009 G3, G4, G5 Grills

15 Cleaningand

Maintenance

LTR20091050, Rev. A

www.calspas.com

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Contents Page Using Your Grill Installation / AssemblyCleaning and Maintenance AppendixPlacement and Location Safety InstructionsSet-Up Cal Flame grills are designed for outdoor use onlyOperation Storage Maintenance and RepairPrecautions Regarding Children Converting Gas Grills Installation / AssemblyGrill Model Width Depth Height Cabinet Cut-out DimensionsTank Requirements Cylinder SpecificationLP Gas Transporting and Storing LP Gas LP Gas Hook UpConnection Natural GasRequirements Leak Testing Procedure Installing the Grill in a Barbecue Island Grill Controls Using Your GrillBasic Grill Operation Electronically Lighting the Grill What To Do If You Smell Gas Manually Lighting the GrillDrip Pan Cleaning and MaintenanceBurners Covering Your Grill Stainless SteelAfter Use Care Cooking GratesProblem Smell of gas is present TroubleshootingProblem Burner does not ignite AppendixProblem Obstruction in the gas line Problem Plugged orificeProblem Burner tube is misaligned over the orifice Problem Flashback Problem Yellow FlameProblem Misalignment of Igniter on Burner Removing and Replacing Burners Replacement CoversOne Year Equipment and Component Warranty WarrantyExtent of Warranty Manufacturer WarrantyWarranty Limitations Legal Remedies Customer ServiceDisclaimers Appendix 2009 G3, G4, G5 Grills LTR20091050, Rev. a 12/11/08