Cal Flame G3, G4, G5 manual LP Gas Hook Up, Transporting and Storing LP Gas

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The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cylinder weight should be approximately 38 lbs. (43.7 lbs. nominal water capacity.) Never fill the cylinder beyond 80% full.

Place the dust cap on the cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by openings at the level of the cylinder valve and at floor level. The effectiveness of the openings for purposes of ventilation shall be determined with the LP- gas supply cylinder in place. This shall be accomplished in one of the following manners:

1.One side of the enclosure shall be completely open.

2.Enclosures that have four sides, complete with a top and bottom:

a.At least two ventilation openings at cylinder valve level shall be provided in the sidewall, equally sized, spaced at 180º (3.14 rad), and unobstructed. Each opening shall have a total free area of not less than one square inch per pound (7.1 cm²/kg) of stored fuel capacity, and not less than a total free area of 10 square inches (64.5 cm²).

b.Ventilation openings shall be provided at floor level and shall have a total free area of not less than one square inch per pound (7.1 cm²/kg) of stored fuel capacity and not less than a total free area of 10 square inches (64.5cm²). If ventilation openings at floor level are in a sidewall, there shall be at least two openings. The bottom of the openings shall be at floor level and the upper edge no more than 5 inches (127 mm) above the floor. The openings shall be equally sized, spaced at 180º (3.14 rad) and unobstructed.

c.Every opening shall have minimum dimensions so as to permit the entrance of a 1/8 inch (3.2 mm) diameter rod.

Transporting and Storing LP Gas

Transport only one cylinder at a time. Ensure the cylinder is secured in an upright position with the control valve turned off and the dust cap in place. Store cylinders outdoors and out of reach of children. Do not store cylinders in a building, garage, or any other enclosed area.

2009 G3, G4, G5 Grills

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Installation / Assembly

LTR20091050, Rev. A

www.calspas.com

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Contents Page Using Your Grill Installation / AssemblyCleaning and Maintenance AppendixPlacement and Location Safety InstructionsSet-Up Cal Flame grills are designed for outdoor use onlyOperation Maintenance and Repair Precautions Regarding ChildrenStorage Converting Gas Grills Installation / AssemblyGrill Model Width Depth Height Cabinet Cut-out DimensionsCylinder Specification LP GasTank Requirements Transporting and Storing LP Gas LP Gas Hook UpNatural Gas RequirementsConnection Leak Testing Procedure Installing the Grill in a Barbecue Island Grill Controls Using Your GrillBasic Grill Operation Electronically Lighting the Grill What To Do If You Smell Gas Manually Lighting the GrillCleaning and Maintenance BurnersDrip Pan Covering Your Grill Stainless SteelAfter Use Care Cooking GratesProblem Smell of gas is present TroubleshootingProblem Burner does not ignite AppendixProblem Plugged orifice Problem Burner tube is misaligned over the orificeProblem Obstruction in the gas line Problem Yellow Flame Problem Misalignment of Igniter on BurnerProblem Flashback Removing and Replacing Burners Replacement CoversOne Year Equipment and Component Warranty WarrantyExtent of Warranty Manufacturer WarrantyWarranty Limitations Customer Service DisclaimersLegal Remedies Appendix 2009 G3, G4, G5 Grills LTR20091050, Rev. a 12/11/08