Cal Flame G4, G3, G5 manual Appendix, Troubleshooting, Problem Smell of gas is present

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Appendix

Troubleshooting

Problem: Smell of gas is present

Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual.

Problem: Burner does not ignite

Solution: Use the following procedure with the figure below.

Check the position of the sparker tip. It should be pointing forward towards the front of the burner.

Make sure there is a blue spark at the electrode tip to the burner.

Make sure the igniter wire is connected firmly to the valve ignition device and the electrode.

Make sure the valve orifice is free of any debris, dust or grease.

Make sure the valve orifice is aligned inside the front hole of the burner.

If there is no spark at all, replace the electrode or igniter wire.

Note: Turn off the gas at the source while troubleshooting.

17 Appendix

2009 G3, G4, G5 Grills

LTR20091050, Rev. A

www.calspas.com

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Contents Page Appendix Installation / AssemblyUsing Your Grill Cleaning and MaintenanceCal Flame grills are designed for outdoor use only Safety InstructionsPlacement and Location Set-UpOperation Precautions Regarding Children Maintenance and RepairStorage Converting Gas Grills Installation / AssemblyGrill Model Width Depth Height Cabinet Cut-out DimensionsLP Gas Cylinder SpecificationTank Requirements Transporting and Storing LP Gas LP Gas Hook UpRequirements Natural GasConnection Leak Testing Procedure Installing the Grill in a Barbecue Island Grill Controls Using Your GrillBasic Grill Operation Electronically Lighting the Grill What To Do If You Smell Gas Manually Lighting the GrillBurners Cleaning and MaintenanceDrip Pan Cooking Grates Stainless SteelCovering Your Grill After Use CareAppendix TroubleshootingProblem Smell of gas is present Problem Burner does not igniteProblem Burner tube is misaligned over the orifice Problem Plugged orificeProblem Obstruction in the gas line Problem Misalignment of Igniter on Burner Problem Yellow FlameProblem Flashback Removing and Replacing Burners Replacement CoversManufacturer Warranty WarrantyOne Year Equipment and Component Warranty Extent of WarrantyWarranty Limitations Disclaimers Customer ServiceLegal Remedies Appendix 2009 G3, G4, G5 Grills LTR20091050, Rev. a 12/11/08