Cal Flame G5, G3, G4 Problem Plugged orifice, Problem Burner tube is misaligned over the orifice

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18 Appendix

Problem: Plugged orifice

Solution: Unplug the orifice as follows:

Remove cooking grills, flame tamer and grease tray.

Remove burners from the bottom of the firebox by pulling the cotter pin from beneath the burner peg using a standard screwdriver or needle nose pliers.

Carefully lift each burner up and away from the gas orifice.

Remove the orifice from the control valve.

Gently clear any obstruction with a fine wire.

Reinstall the orifice, reinstall the burners over the orifices, and seat each burner peg into position hole at the bottom ledge of the firebox.

Replace all cotter pins.

Replace cooking components and grease collectors.

If an obstruction is suspected in the control valve, contact your local Cal Flame dealer for assistance.

Problem: Burner tube is misaligned over the orifice

Solution: Reposition the burner tube so that it is properly seated over the orifice.

Problem: Obstruction in the gas line

Solution: Remove the fuel line from grill. (Do not smoke or perform any maintenance in the vicinity of an open flame.) Open the gas valve for one second to blow out any debris. Close off the gas valve and reconnect the fuel line securely.

2009 G3, G4, G5 Grills

www.calspas.com

LTR20091050, Rev. A

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Contents Page Installation / Assembly Using Your GrillCleaning and Maintenance AppendixSafety Instructions Placement and LocationSet-Up Cal Flame grills are designed for outdoor use onlyOperation Storage Maintenance and RepairPrecautions Regarding Children Installation / Assembly Converting Gas GrillsCabinet Cut-out Dimensions Grill Model Width Depth HeightTank Requirements Cylinder SpecificationLP Gas LP Gas Hook Up Transporting and Storing LP GasConnection Natural GasRequirements Leak Testing Procedure Installing the Grill in a Barbecue Island Using Your Grill Grill ControlsBasic Grill Operation Electronically Lighting the Grill Manually Lighting the Grill What To Do If You Smell GasDrip Pan Cleaning and MaintenanceBurners Stainless Steel Covering Your GrillAfter Use Care Cooking GratesTroubleshooting Problem Smell of gas is presentProblem Burner does not ignite AppendixProblem Obstruction in the gas line Problem Plugged orificeProblem Burner tube is misaligned over the orifice Problem Flashback Problem Yellow FlameProblem Misalignment of Igniter on Burner Replacement Covers Removing and Replacing BurnersWarranty One Year Equipment and Component WarrantyExtent of Warranty Manufacturer WarrantyWarranty Limitations Legal Remedies Customer ServiceDisclaimers Appendix 2009 G3, G4, G5 Grills LTR20091050, Rev. a 12/11/08