Char-Broil 463821909 Leak Testing Valves, Hose and Regulator, Turn all grill control knobs to OFF

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Hold coupling nut and regulator

as shown for proper connection

to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

DANGER

•Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

•Outdoor gas appliance is not intended to be installed in or on a boat.

•Outdoor gas appliance is not intended to be installed in or on an RV.

•Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

•Do not use grill until leak-tested.

•If a leak is detected at any time, STOP and call the fire department.

•If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto areas circled below.

NOTE: Sideburner

shelf fascia not

shown for clarity.

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

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Contents Estimated assembly time 30 minutes Date PurchasedTable of Contents This Grill is for Outdoor USE onlyInstallation Safety Precautions California PropositionLava Rock / Briquettes TemperatureFirst Time Use Pre-Heating Your GrillIndirect Cooking Food SafetyDirect Cooking Rotisserie CookingUsda Recommended Safe Minimum Internal Temperatures Routine Care Why Clean?General Cleaning Storing Your GrillLP Cylinder Filling USE and CareLP Liquefied Petroleum Gas UL listed Overfill ProtectionUseDo not household cleaning agents. Damage to gas Connecting Regulator To The LP TankFor your safety LP Tank ExchangeTurn all grill control knobs to OFF Leak Testing Valves, Hose and RegulatorConnection, do not use this regulator Shelf fascia not Shown for clarityIgnitor Lighting Safety TipsFor Safe Use Of Your Grill And To Avoid Serious Injury SDo not lean over grill while lightingBurner Flame Check Sideburner Ignitor LightingSideburner Match Lighting Hose CheckTurn gas off at control knobs and LP cylinder Cleaning the Burner AssemblyCorrect burner-to-valve engagement Burner Tube Valve Limited Warranty Statement REV Disclaimer of Implied Warranties and Limitation of RemediesDescription Parts ListNot Pictured Parts Diagram Leg Extender AssemblyCone side of wheel against leg Axle Bolt Qty.2 #10-24 X Machine Screw Qty.4 #10-24 Flange Nut Machine screws and silicon washers Burner Assembly #10-24 x ½ Machine Screws#10-24 Screw Qty #10-24x2Wing Screw #10-24x2 Valve Carriage Bolts #10-24 XFlange Nuts Qty8 #10-24 X ½ Qty4 Machine Screw Lower Hinge #10-24 Wing Screw QtyCenter flat portion of hinge on bottom Page Pivot Wire Swing Away Leg Cooking Grate Heat TentTank Wire Troubleshooting Emergencies Possible Cause Prevention/SolutionElectronic Ignition
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