Char-Broil 4539937 manual Installer/Assembler

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TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Main Burner Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17

Natural Gas Hose Conversion. . . . . . . . . . . . . . . . . . . . . . .17-18

Sideburner Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-21

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Call Grill Service Center for Help and Parts

•To order non-warranty replacement parts or accessories please visit us on the web at www.charbroil.com or call

1-800-241-7548 and one of our friendly and knowledgeable agents will be glad to assist you.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

USE AND CARE

Natural Gas Connections and Service Regulators Above 1/2 psi.

Prior to 1998, all residual gas service regulators were set with an outlet pressure of 7 inches water column.

In the 1998 edition of NFPA 54, the National Fuel Gas Code, a change was made allowing service regulators of 2 and 5 psi.

With this change it was also required that an in line regulator be connected between the service regulator and the appliance regulator if the 2 or 5 psi system is used. This additional regulator is not supplied with the product.

It is possible for a consumer, making the connection themselves, or a plumber, not checking, to tap into a 2 or 5 psi line. If a pressure of 2 psi or greater is supplied to the appliance regulator on certain grills it will shut down and not deliver any gas to the grill. Other concerns are the quick disconnect socket and hose which are only rated to 1/2 psi.

If the quick disconnect socket, hose, and grill are properly connected and still not getting gas, delivery pressure needs to be verified. If pressure is greater than 1/2 psi, make sure that an in line regulator is present.

Once the grill has been over-pressured, the regulator may or may not have been damaged. The best practice is to replace the regulator.

WARNING

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION:

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

CAUTION:

Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.

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Contents Natural GAS Conversion KIT INSTALLER/ASSEMBLER How To Tell If Meat Is Grilled Thoroughly Installation Safety PrecautionsFood Safety USDA* Safe Minimum Internal Temperatures LP Cylinder Removal, Transport and StorageLP Cylinder Filling LP CylinderLP liquefied Petroleum Gas LP Cylinder ExchangeFull Stop Connecting Regulator to the LP CylinderConnecting Regulator to the LP Cylinder Con’t StraightTurn all control knobs to the OFF position Leak Testing Valves, Hoses and RegulatorFor Safe Use of Your Grill and to Avoid Serious Injury Emitter Plate Brackets Safety TipsTurn controls and gas source or tank OFF when not in use Turning Grill Off General Grill CleaningBurner Flame Check Ignitor CheckStoring Your Grill General Grill Cleaningcon’tCleaning the Burner Assembly Turn gas OFF at control knobs and LP cylinderFigure a ABC Main Burner Conversion Remove LP tank Heat ShieldRemove Grill Bottom Pan Remove LP OrificesInstall Natural Gas NG Orifices Natural Gas Bezel Reinstall Grill Bottom Pan Natural Gas Hose ConversionReinstall LP tank Heat Shield Natural Gas Hose Conversion Con’tReinstall Grease Pan Sideburner ConversionSideburner Conversion Con’t WingnutWing Nut Electrode Sideburner Ignitor Wire GAS Issues Page Char-Broil, LLC Columbus, GA 31902 Assembly Instructions

4539937 specifications

The Char-Broil 4539937 is a standout grill in Char-Broil's impressive lineup, designed to deliver an exceptional outdoor cooking experience. This grill embodies a blend of performance, versatility, and user-friendly features, making it an ideal choice for both novice and experienced grillers alike.

One of the key features of the Char-Broil 4539937 is its ample cooking space. With a primary cooking area of over 400 square inches, it allows for cooking multiple items at once, perfect for family gatherings or BBQ parties. Additionally, the grill often includes a swing-away warming rack, providing extra space to keep food warm while other items finish cooking.

The grill is equipped with Char-Broil’s TRU-Infrared technology, which is a significant innovation in grilling. This technology ensures even heat distribution across the cooking surface, reducing the chances of hotspots that can lead to uneven cooking. The TRU-Infrared system also leads to less flare-ups, allowing users to grill confidently without the need for constant monitoring.

Ease of use is another hallmark of the Char-Broil 4539937. The grill features a reliable electronic ignition system that starts the burners quickly and efficiently. The burners themselves are made from durable stainless steel, promising longevity and consistent performance. Temperature control is facilitated by the adjustable burners, allowing users to fine-tune their grilling experience for a variety of cooking styles.

Durability and maintenance are also addressed in the design of the Char-Broil 4539937. The grill features a sturdy construction, often with a combination of premium metal and weather-resistant materials that can withstand the rigors of outdoor use. The porcelain-coated grates not only enhance heat retention but also simplify cleaning, ensuring your grill remains in top shape for years to come.

In addition to these features, the Char-Broil 4539937 typically includes storage solutions, including side shelves for food prep and tool hooks for convenient access to grilling utensils. Its compact design and mobility allow for easy storage and relocation, making it suitable for various outdoor spaces, including patios and balconies.

In summary, the Char-Broil 4539937 is a versatile, innovative grill that excels in performance and user-friendliness. With its TRU-Infrared technology, ample cooking space, durable materials, and thoughtful design, it stands out as a top choice for anyone looking to elevate their grilling game. Whether you're searing steaks, grilling veggies, or hosting a backyard barbecue, this grill promises to deliver satisfying results every time.
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