Coleman 7700 Series manual Connecting Type 1 L.P. Gas Cylinders, Leak Testing, Fixing a Fuel Leak

Page 36

Connecting Type 1 L.P. Gas Cylinders

WARNING

This procedure MUST be performed OUTDOORS only! Be sure L.P. cylinder valve is closed. Attach to Grill. Read and follow directions on the cylinder and fuel hose safety tags.

CAUTION

In the connection process, the grill side of the connection will seal on the back-check in the valve, resulting in a slight resistance. The connection requires about one-half to three-quarters additional turn to complete the connection. To disconnect, turn counterclockwise. Tighten by hand only. DO NOT use tools.

15

1.Check that the cylinder valve is closed by turning the cylinder knob clockwise to a full stop.

2.Check that all the grill burner knobs are in the off position.

3.Remove the protective caps from the cylinder valve and cou - pling nut. NOTE: The coupling nut connects to the large outside threads on the valve outlet.

4.Hold the regulator in one hand and insert the nipple into the valve outlet. Be sure the nipple is centered in the valve outlet. Hand-tighten the coupling nut, taking care not to cross-thread the connection (see Fig. 15).

5.Turn the coupling nut clockwise, tighten to a full stop.

If you cannot complete the final connection, disconnect the reg- ulator and repeat steps 4 through 6. If you are still unable to complete the connection, DO NOT use this valve and regulator!

6.Check that the hose has no kinks or sharp bends and clears areas that will become hot during use. Never put strain on the hose where it joins a fitting.

7.BEFORE lighting grill, check all connections for leaks using the procedure as shown in Fig. 16 on pg. 36.

Leak Testing

DANGER

TO PREVENT FIRE OR EXPLOSION HAZARD:

NO SMOKING. DO NOT use or permit sources of ignition in the area while doing a leak test.

Perform leak tests outdoors only.

NEVER perform a leak test with fire or flame.

36

Leak Testing (cont.)

How to Check for Leaks

1.Make a soapy solution of equal parts mild liquid dishwashing detergent and water.

2.Turn off all burner control knobs.

3.Turn on fuel supply. Turn cylinder valve knob counterclock- wise (right to left) one rotation.

4.Apply soap solution to connections indicated with arrows in Fig. 16. If bubbles appear at these areas, a leak is indicated.

16

Fixing A Fuel Leak

• If you detect a leak:

1.Turn off the fuel supply. Push in and turn on control knobs

to release pressure in hose, then turn the control knobs back to off.

2.Wash off soapy solutions with cold water and towel dry.

3.Stop a leak by tightening the loose joint, or by replacing the faulty part with a replacement part recommended by Coleman. DO NOT attempt to repair the cylinder valve if it should become damaged; the cylinder MUST be replaced.

4.If you are unable to stop a leak, shut off the gas supply at the cylinder valve. Remove the cylinder from the grill. Call a gas appliance serviceman or L.P. gas dealer. DO NOT use grill until the leak is corrected.

• When to test for leaks:

1.Perform a leak test each time the gas supply cylinder is connected to the regulator. Leak test anytime a part of the gas system is replaced.

2.Perform a leak test at least once each year whether the L.P. gas supply cylinder has been disconnected or not.

3.Have a dealer check the cylinder for deterioration after 12 years, according to DOT regulations. Immediately replace cylinder if any deterioration is found.

Image 36
Contents Use, Care & Assembly Manual Contents General Safety InformationGeneral Installation Follow these safety rules before each useElectrical Attachments Fuel Connections Other Than Portable L.P. CylindersPortable L.P. Gas Barbecue Cylinders Cylinder Specifications Gas CylinderHose and Regulator Transporting the CylinderFilling and Purging Type Gas Cylinders Take these instructions to the L.P. gas dealerCGA-510 POL Assembly/Set up Hardware shown actual size Right BaseGrill Label Center BaseRight-Side-Up Support with one screwTighten all fasteners Location Door Stop Hardware shown actual sizeVP x2 each magnet Magnet HandleCart View of Grill from RearRear Center Panel 10-A 11-A11-B Rear PanelDo Not Pinch Electrode Wires 12-A12-B Firebox Grill Cart13-A 13-BFirebox 13-B14-A 14-B 14-CFirebox Right Side Right Rear Panel Flange15-A 15-B15-C 15-DALeft Fryer Assembly Left Rear Panel 16-B16-C 17-A 17-B 17-C17-D Fuel Hose from Fryer Assembly 18-A18-B 18-C19-A 19-BHooks Fryer Grease Pan 20-A 20-BFryer Heat Shield 21-A 21-B21-C 21-D Volt Battery Igniter Button Wires22-A Electrode Module23-A 23-B23-C 24-A 24-B24-C Without Tool With Tool25-A 26-AWarming Racks26-B 26-C27-A 27-B28-A 29-A29-B 30-A 30-B31-A 31-B31-C 32-A32-B 32-C 33-A33-B Handle Long Spit Rod Slip Collar Set Collar Forkx433-C 34-A34-B 34-C34-D35-A 35-B35-C Hose Connector Quick Disconnect Coupling Rubber Plug Quick Disconnect CouplingRubber Cap Connecting Type 1 L.P. Gas Cylinders Leak TestingHow to Check for Leaks Fixing a Fuel LeakStart-Up Check List Lighting InstructionsLighting Main Burners Fryer Burner Lighting 24bLighting Rotisserie Burner Shutting Off the GrillGeneral Use and Correct Burner Flames Grilling Tips and HintsCase of Grease Fire Cleaning the Venturi Cooking MethodsSide Fryer Cooking Methods Cleaning and Maintenance TroubleshootingMoving and Storage For Your Additional Safety Problem Grill too hotProblem Fire at any connection Problem Flame behind control panel or control knob areaColeman¨ Grill Warranty Registration Card Congratulations on Your NEW Coleman Grill Purchase Page Page Page Warranty Coleman Gas Barbecue Grill Limited Warranty