Sunrise Medical V-521 To Repair or Replace a Tire, Motor Brushes, Ordering Parts, Caster Wheels

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X I I . M A I N T E N A N C E

E. PNEUMATIC TIRES

1.Do not use this chair if any of the tires in under- or over-inflated.

2.Low pressure in a tire may cause the chair to veer to one side and result in loss of control.

3.An over-inflated tire may burst.

4.Never use a gas station pump to inflate a tire. Such pumps provide air at high volume, and may cause tire to burst.

1.Check for signs of wear and correct air pressure in pneumatic tires weekly.

2.For best performance, inflate tires to the same pressure level, as shown on the tire sidewall:

8" pneumatic casters - 30 to 40 psi

12" pneumatic drive wheels - 35 to 45 psi

3.Caution:

To prevent tire damage:

Use a hand pump (or a low volume air pump) to inflate tires.

Use a tire gauge to check pressure.

F. TO REPAIR OR REPLACE A TIRE

Residual air pressure in tires can cause severe injury. Make sure you release all air in tire before attempting to service or repair tires.

X I I . M A I N T E N A N C E

2.12" Drive Wheels:

a.Elevate and securely support chair so that wheel is off the ground. Release all air from tire.

b.Remove plastic dome plug.

c.Remove lock nut and tab washer.

d.Remove wheel.

e.Repair or replace inner tube.

f.Install wheel on chair by replacing center tab washer and locknut. Use a torque setting of 35 ft.-lbs. to re-tighten nuts. Install plastic dome plug.

g.Inflate tire to proper pressure level (listed on tire sidewall).

G. MOTOR BRUSHES

Check the motor brushes every three (3) months for wear.The brushes should be clean and shiny. Replace worn or blackened brushes.

H. ORDERING PARTS

When you order parts, provide the following:

1.Model of chair

2.Serial number of chair

3.Left hand or right hand control

4.Part number, description and quantity of parts you need.

5.State reason for replacement.

I.MAINTENANCE CHART

You should check the items on this chart at the indicated intervals. If any of the items are loose, worn, bent or distorted, immediately have them checked and/or repaired by your authorized Sunrise supplier. Frequent maintenance and servicing will improve performance and extend wheelchair life.

1.8" Caster Wheels:

a. Release all air from tire.

b. Remove caster wheel from fork.

c.Make sure there is no residual air in tire before you remove bolts that hold the two rim halves together.

d.Remove four bolts from rim. Separate two halves of rim.

e.Repair or replace inner tube.

f.Reassemble the caster wheel; make sure the bearing spacer is in place and all four bolts are secure.

Note: Use a torque setting of 240 inch- pounds when tightening bolts.

g.Mount caster wheel onto fork. Replace washers correctly.

h.Inflate fire to proper pressure level.

CHECK...

Charge Batteries

Check tires for proper inflation level

Check batteries for proper electrolyte level (wet only)

Check plugs and connectors for proper connections

Check all moving parts for wear

Inspect all nuts, bolts and fasteners for looseness or wear

Inspect upholstery for wear

Remove and inspect motor brushes

Servicing by authorized Supplier

Daily Weekly Monthly

Quar

Annually

terly

930485 Rev. A

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Contents Quickie For Answers to Your Questions Sunrise ListensSunrise Home Healthcare Group Mobility Products Division EMI Electromagnetic InterferenceMaintenance Chart Check-Out To Find & Correct a ProblemConnecting Batteries in Battery Boxes Positioning Belts OptionalQuickie Choose the Right Chair & Safety OptionsAdjust Chair to Your Ability Review this Manual OftenSources of EMI What is EMI?What Effect can EMI HAVE? Distance from the SourceSafety CHECK-LIST Weight LimitController Settings Changes & AdjustmentsEnvironmental Conditions When Seated in a Parked WheelchairMotor Vehicle Safety TerrainTo Reduce the Risk AND/OR Damage to the Chair TransfersReaching or Leaning Dressing or Changing ClothesRAMPS, Slopes & Side Hills ObstaclesDriving in Reverse BewareCurbs & Single Steps Ramps AT Home & WorkWheelchair Lifts StairsArmrests ON/OFF SwitchANTI-TIP Levers BatteriesRear Wheel Locks Optional Positioning Belts OptionalPush Handles Seating SystemsTo Climb a Curb or Single Step To Descend a Curb or Single StepCHECK-OUT To Find & Correct ProblemTools YOU will Need SWING-AWAY FootrestsHEIGHT-ADJUSTABLE Armrests Optional Integral Joystick InstallationDUAL-POST HEIGHT- Adjustable Armrests Elevating Legrest OptionalQuickie Qtronix Programming PAD Optional Control SettingsFolding and Unfolding Circuit Breakers Thermal ROLL-BACKIntegral Joystick Use Proper Batteries Joystick Boot HIntroduction BreakingLift battery into battery box base Battery ChargerConnecting Batteries in Battery Boxes Tighten all the terminal fasteners using two wrenchesMake sure to allow enough time to fully charge batteries Charging BatteriesDisposing of Batteries Battery Maintenance CleaningStorage Tips Motor Brushes Maintenance ChartTo Repair or Replace a Tire Ordering PartsLimitations Additional WarrantyFor Life What WE will doSunrise Medical