Emerson NGA2000 TO2 Section Description and Specifications, Overview, Typical Applications

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Model NGA2000 TO2

Instruction Manual

748374-F March 2003

SECTION 1

DESCRIPTION AND SPECIFICATIONS

1-1 OVERVIEW

This manual describes the Trace Oxygen (TO2) Analyzer Module of Rosemount Analytical's NGA2000 Series of gas analysis components.

The TO2 Analyzer Module is designed to con- tinuously determine the concentration of trace oxygen in a flowing gaseous mixture. The con- centration is expressed in parts-per-million.

The TO2 Analyzer Module is configured as a shelf-mount module, designed to be installed external from the platform on an associated shelf capable of holding two modules side-by- side, with gas connections made from the rear. All electronics relative to sample detection and conditioning are included in this module.

1-2 TYPICAL APPLICATIONS

The TO2 Analyzer Module has specific applica- tions in the following areas:

•Trace oxygen in product nitrogen and argon streams from air separation plants

•Trace oxygen in inerting atmospheres for heat treat furnaces

•Trace oxygen in glove-box applications

1-3 THEORY OF TECHNOLOGY

The TO2 Analyzer Module uses the coulometric principle of oxygen detection. This technology is

based on the fact that oxygen in the sample is reduced by an electrochemical reaction. This reduction occurs at the cathode and results in the generation of hydroxyl ions. These hy- droxyl ions migrate to the anode where they are oxidized to reform oxygen. The oxidation reac- tion generates four electrons which in turn mi- grate to the anode to participate in the reduction reaction:

(Cathode Reaction)

O2 + 2 H2O + 4 e- → 4 OH- (Anode Reaction)

4 OH- → O2 + 2 H2O + 4 e-

A polarizing voltage of approximately 1.3 VDC is applied between the anode and cathode to drive the oxidation and reduction reactions. The resulting current flow produced by the flow of electrons is directly proportional to the oxygen content in the sample gas.

1-4 FEATURES

Among the features included in the TO2 Ana- lyzer Module are:

•Quick start feature

•Electrolyte level alarm

•High oxygen protection circuit with alarm

•Sample flow indication.

Rosemount Analytical Inc. A Division of Emerson Process Management

Description and Specifications

1-1

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Contents Model NGA2000 TO2 Essential Instructions Model NGA2000 TO2 Table of ContentsMaintenance and Troubleshooting Material Safety Data SheetList of Tables List of IllustrationsModel NGA2000 TO2 Definitions Preface Intended USE StatementAuthorized Personnel Safety SummaryModel NGA2000 TO2 Model NGA2000 TO2 Compliances DocumentationGlossary of Terms Features Section Description and SpecificationsOverview Typical ApplicationsTrace Oxygen Detector Technology Trace Oxygen Analyzer Module Top View General SpecificationsSample PhysicalAssembly Section InstallationUnpacking LocationCalibration Gases PressureConnections Trace Oxygen Analyzer Outline and Mounting Dimensions Sample Flow GAS OverpressureElectrical Connections Trace Oxygen Analyzer Front PanelModel NGA2000 TO2 Section Startup and Operation Run Mode DisplayDisplays Basic Controls Menu Quick Start Feature Startup ProcedureGAS Scale Factor GSF CalibrationRoutine Operation Trace Oxygen Analyzer Module Alarms Alarm IndicationDescription Type Model NGA2000 TO2 Overview Qualified Personnel Section Maintenance and TroubleshootingRefilling Sensor Sensor Replacement Electrolyte ReplacementWater Addition To add water FusesTroubleshooting Flow Sensor ReplacementPrinted Circuit Boards Sensor DamageTO2 analyzer gives erratic and very in- sensitive readings Configuration Identifier Section Replacement PartsReplacement Parts MatrixModel NGA2000 TO2 Rosemount Analytical Inc Customer Service Center Customer ServiceSection Return of Material Return of MaterialModel NGA2000 TO2 NGA TO2 Menu Structure Introduction Section Appendix A. Menu StructureNGA TO2 Analyzer Module Menus Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Menu Items Section Appendix B. User Interface HelpPath Model NGA2000 TO2 Section Index Model NGA2000 TO2 Warranty Emerson Process Management Rosemount Analytical Inc
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