Emerson NGA2000 TO2 Section Maintenance and Troubleshooting, Overview Qualified Personnel

Page 29

Model NGA2000 TO2

Instruction Manual

748374-F March 2003

SECTION 4

MAINTENANCE AND TROUBLESHOOTING

4-1 OVERVIEW

CAUTION

QUALIFIED PERSONNEL

This equipment should not be adjusted or repaired by anyone except properly qualified service personnel.

WARNING

PARTS INTEGRITY

Tampering with or unauthorized substitution of components may adversely affect safety of this product. Use only factory-approved components for repair.

The TO2 Analyzer Module requires very little maintenance during normal operation.

The sensor in the TO2 utilizes a liquid electro- lyte. When measuring dry gases, it may be necessary to replenish the liquid by adding dis- tilled or deionized water.

The sensor is designed to hold at least 100 cc of electrolyte. Typically, bone dry sample gas can extract approximately 5-10 cc of water per month from the sensor. It is recommended to check the electrolyte level every 3-4 months to assure that the electrolyte level is within the ac- ceptable operating limits as indicated by the la- bel on the reservoir section of the sensor.

The TO2 analyzer module is equipped with a low electrolyte alarm which indicates when re- plenishment of the sensor is required. Please refer to the Platform manual for details on con- figuring alarms.

CAUTION

REFILLING SENSOR

When refilling the sensor, only use distilled or deionized water. Do not use electrolyte or tap water as they can cause damage to the sensor. Take care not to overfill.

 

Sensor Cover

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicator,

 

 

 

 

 

 

TOP VIEW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrolyte Level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor Reservoir

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SIDE VIEW

Mounting Screws

 

(3 places)

Flow Sensor

 

Enclosure

Back Wall

Mounting Screws

(2 places)

Figure 4-1. Trace Oxygen Analyzer Sensor Assembly

Rosemount Analytical Inc. A Division of Emerson Process Management

Maintenance and Troubleshooting

4-1

Image 29
Contents Model NGA2000 TO2 Essential Instructions Model NGA2000 TO2 Table of ContentsMaintenance and Troubleshooting Material Safety Data SheetList of Tables List of IllustrationsModel NGA2000 TO2 Definitions Preface Intended USE StatementAuthorized Personnel Safety SummaryModel NGA2000 TO2 Model NGA2000 TO2 Compliances DocumentationGlossary of Terms Features Section Description and SpecificationsOverview Typical ApplicationsTrace Oxygen Detector Technology Trace Oxygen Analyzer Module Top View General SpecificationsSample PhysicalAssembly Section InstallationUnpacking LocationConnections PressureCalibration Gases Trace Oxygen Analyzer Outline and Mounting Dimensions Sample Flow GAS OverpressureElectrical Connections Trace Oxygen Analyzer Front PanelModel NGA2000 TO2 Displays Run Mode DisplaySection Startup and Operation Basic Controls Menu Quick Start Feature Startup ProcedureGAS Scale Factor GSF CalibrationRoutine Operation Description Type Alarm IndicationTrace Oxygen Analyzer Module Alarms Model NGA2000 TO2 Refilling Sensor Section Maintenance and TroubleshootingOverview Qualified Personnel Sensor Replacement Electrolyte ReplacementWater Addition To add water FusesTroubleshooting Flow Sensor ReplacementPrinted Circuit Boards Sensor DamageTO2 analyzer gives erratic and very in- sensitive readings Configuration Identifier Section Replacement PartsReplacement Parts MatrixModel NGA2000 TO2 Rosemount Analytical Inc Customer Service Center Customer ServiceSection Return of Material Return of MaterialModel NGA2000 TO2 NGA TO2 Analyzer Module Menus Section Appendix A. Menu StructureNGA TO2 Menu Structure Introduction Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Path Section Appendix B. User Interface HelpMenu Items Model NGA2000 TO2 Section Index Model NGA2000 TO2 Warranty Emerson Process Management Rosemount Analytical Inc