Emerson NGA2000 TO2 instruction manual Pressure, Calibration Gases, Connections

Page 18

Instruction Manual

748374-F March 2003

Model NGA2000 TO2

with a clean, metallic diaphragm, two-stage

Pressure

regulator. A shutoff valve is recommended.

Constant between 13.8 and 69 hPa - gauge

 

Calibration Gases

(0.2 and 1.0 psig) sample inlet pressure is

recommended. If a needle valve is used

 

The TO2 module does not require routine

upstream of the Analyzer Module to control

zero calibration. The zero is factory set and

flow, the inlet pressure to the needle valve

does not experience routine drift. Over long

should not exceed 345 hPa (5 psig). A

periods of time, the zero may experience

constant sample flow rate between 1.0 to

minor drift. For low ppm range analyzers,

3.0 SCFH (0.5 to 1.5 l/min) is recommended

you may wish to check the zero at one year

for best results. The Analyzer Module must

intervals. Oxygen-free nitrogen is recom-

vent to atmosphere to avoid back pressure

mended for use as zero gas. This gas is

influences on the oxygen reading.

certified to <0.5 ppm oxygen and can be

 

improved by passing the zero gas through

b. Connections

an oxygen scrubber such as Millipore™

 

Waferpure or Semigas Nanochem® resin

(See Figure 2-3 on page 2-4 ) Connect inlet

purifiers. A mixture of trace oxygen in a

and outlet lines for sample to appropriately

background of nitrogen is recommended as

labeled fittings on the rear panel. SAMPLE

span gas. For maximum accuracy, the con-

IN and SAMPLE OUT are 1/4-inch ferrule-

centration of trace oxygen in the span gas

type compression fittings. Zero and span

should be as high as possible for the range

gases should be introduced at the SAMPLE

of measurement.

IN fitting at normal sample inlet flow rate.

Sample

Metallic tubing is recommended for the

The sample must be clean and dry before

sample line. The use of plastic, Teflon, or

other non-metallic tubing can result in am-

entering the Analyzer Module. Sample

bient oxygen permeation through the tubing

should be filtered for particulates down to

causing higher than expected reading. Ex-

two microns, and should have a dewpoint at

haust tubing should be 1/4 inch (6.3 mm) or

least 5 °C (13 °F) below the coldest ex-

larger, and can be metallic or non-metallic.

pected ambient temperature.

 

ANALYZER MODULE

BACKPLANE

CONNECTIONS

CONNECTIONS

Network 1

Backplane

 

Network 2

 

Power

Controller Board

 

Connector

Fuse

Network

Power Indicator Light

 

Power

Figure 2-1. Analyzer Module Interconnection with Instrument Platform

2-2

Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Model NGA2000 TO2 Essential Instructions Table of Contents Model NGA2000 TO2Material Safety Data Sheet Maintenance and TroubleshootingList of Illustrations List of TablesModel NGA2000 TO2 Preface Intended USE Statement DefinitionsSafety Summary Authorized PersonnelModel NGA2000 TO2 Model NGA2000 TO2 Documentation CompliancesGlossary of Terms Overview Section Description and SpecificationsFeatures Typical ApplicationsTrace Oxygen Detector Technology Trace Oxygen Analyzer Module Top View Sample SpecificationsGeneral PhysicalUnpacking Section InstallationAssembly LocationPressure Calibration GasesConnections Trace Oxygen Analyzer Outline and Mounting Dimensions GAS Overpressure Sample FlowTrace Oxygen Analyzer Front Panel Electrical ConnectionsModel NGA2000 TO2 Run Mode Display Section Startup and OperationDisplays Basic Controls Menu GAS Scale Factor GSF Startup ProcedureQuick Start Feature CalibrationRoutine Operation Alarm Indication Trace Oxygen Analyzer Module AlarmsDescription Type Model NGA2000 TO2 Section Maintenance and Troubleshooting Overview Qualified PersonnelRefilling Sensor Water Addition To add water Electrolyte ReplacementSensor Replacement FusesPrinted Circuit Boards Flow Sensor ReplacementTroubleshooting Sensor DamageTO2 analyzer gives erratic and very in- sensitive readings Replacement Parts Section Replacement PartsConfiguration Identifier MatrixModel NGA2000 TO2 Section Return of Material Customer ServiceRosemount Analytical Inc Customer Service Center Return of MaterialModel NGA2000 TO2 Section Appendix A. Menu Structure NGA TO2 Menu Structure IntroductionNGA TO2 Analyzer Module Menus Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Model NGA2000 TO2 Section Appendix B. User Interface Help Menu ItemsPath Model NGA2000 TO2 Section Index Model NGA2000 TO2 Warranty Emerson Process Management Rosemount Analytical Inc