Emerson 3000 instruction manual Glossary of Terms

Page 21

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.3 May 2005

GLOSSARY OF TERMS

Abrasive Shield

An optional component that shields the probe from high velocity particulate entrained in the flue gas stream.

Automatic Calibration

An automatic calibration can only be performed if the system is equipped with an MPS 3000 Mul- tiprobe Calibration Gas Sequencer. Once a calibration is initiated by the operator or by the IFT on a scheduled interval, all calibration actions are performed by the IFT. The MPS switched calibra- tion gases under direction from the IFT.

Calibration

The process of measuring gases of a known concentration, and comparing that known concen- tration to the actual values sensed by the instrument. After reading the calibration gases, the IFT automatically adjusts the slope and constant values to ensure that the system is correctly reading the process gas O2 values.

Cold Junction Compensation

A method for compensating for the small voltage developed at the junction of the thermocouple leads in the probe junction box.

Dead Band

The range through which a signal can be varied without initiating a response. In the IFT 3000, dead band is used to prevent an oxygen signal near an alarm setpoint from cycling the alarm on and off.

GUI

General User Interface. The GUI is the operator interface for the IFT 3000.

HART

A communications protocol using frequency shift keying (FSK) to transmit data on an analog out- put line without affecting the analog output signal.

HPS

Heater Power Supply. An HPS should be used to provide power for the probe heater if the probe is more than 150 ft (45 m) from the IFT.

IFT

Intelligent Field Transmitter.

In Situ

A method of analyzing process gases without removing them from the process stream.

MPS

Multiprobe Calibration Gas Sequencer. The MPS can provide automatic calibration gas se- quencing for up to four probes.

Rosemount Analytical Inc. A Division of Emerson Process Management

P-3

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Contents World Class Essential Instructions Effective May, 1999 Rev Highlights of ChangesSummary Effective November, 2001 RevEffective May, 2005 Rev Appendix a Effective July, 2002 Rev Appendix B Effective February, 1992 RevEffective January, 1995 Rev Page Effective June, 1994 Rev Appendix DRevised view of check valve in Figure D-3 Effective June, 1999 Rev Appendix EFiguration. Revised replacement parts list Appendix J Effective April, 1995 RevEffective June, 1995 Rev Page World Class Table of ContentsList of Illustrations Calibrate O2 Sub-Menu List of TablesWorld Class Definitions PrefaceWorld Class Glossary of Terms Semiautomatic Calibration Reference AirThermocouple Vee DeflectorComplete World Class 3000 System What YOU Need to KnowUse this Quick Start Guide if Quick Start GuideQuick Start Guide for IFT 3000 Systems Line Voltage Jumper Section Install Performing a Manual Semiautomatic Calibration Setting up the Analog OutputTechnical Support Hotline Hart Communicator Fast KEY SequencesComponent Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview ScopeSystem Description System Features System ConfigurationWorld Class Standard HPS World Class World Class Section Installation Oxygen Analyzer Probe InstallationSelecting Location Probe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Reference Air Package Service RequiredElectrical Connections Intelligent Field Transmitter IFT InstallationPower Supply Board Jumper Configuration IFT Power Supply Board Jumpers Wiring Layout for IFT Systems without HPS Jumper Configuration Condition during Microcontroller failure Switch SW3Heater Power Supply Installation Output JumperIFT Microprocessor Board 10. Interconnect Board Jumper Configuration Refer to -16 for fuse locations and specifications 12. Outline of Heater Power Supply Electrical ConnectionsJ8 + + Conductor 14. Heater Power Supply Wiring Connections 16. Jumpers on HPS Mother Board Gas Connections Multiprobe Calibration GAS Sequencer Installation18. MPS Gas Connections Refer to -19 for fuse locations and specifications19. MPS Probe Wiring World Class Configuring the Analog Output Section SetupSetting Calibration Parameters OverviewSetting the O2 Alarm Setpoints Configuring Efficiency CalculationsConfiguring the Relay Outputs Analog Output Calibration CalibrationSystem Calibration OverviewLiquid Carbonic GAS Corp Specialty GAS Laboratories Calibration MethodsScott Environmental TECHNOLOGY, INC. Scott Specialty Gases % O Portable Rosemount Analytical Oxygen Calibration Gas Kit Fully Automatic Calibration Typical Automatic Calibration System Figure analog output Automatic Calibration ParametersCalibration Record For Rosemount Analytical In Situ O2 Probe World Class Hart Communicator Interface Devices Section General User Interface GUI OperationIndex No Control/LED Description Deluxe Version IFT Displays and ControlsMENU, SUB-MENU, Help Or Parameter Name Message Probe Data Quick Reference ChartCalibrate O2 Help KEYCalibrate O2 SUB-MENU Setup SUB-MENU Probe Data Sub-MenuSUB-MENU Selection Parameter Description Quick Reference Chart Sheet 1 Quick Reference Chart Sheet 2 Quick Reference Chart Sheet 3 Quick Reference Chart Sheet 4 Quick Reference Chart Sheet 5 Calibrate O2 Sub-Menu XD XH SUB-MENU Selection Parameters Description Setup Sub-MenuSelected in the Setup sub-menu Xfer FnctRange Values Normal Range Values Dual Range SetupEfficiency Constants Constant United States Europe GAS OILSection Troubleshooting Special Troubleshooting NotesSystem Troubleshooting IFT Status Codes Heater Troubleshooting Problem Heater ProblemWorld Class Cell Troubleshooting Problem Cell ProblemStatus is LowO2 Cell mV = -127 mV Status is ResHi or CalEr Cell mV = -20 to 120 mV normalStatus is Res Hi Cell mV = -120 to 20 mV IFT Problem IFT Troubleshooting ProblemFaulty GUI or LDP IFT LED is Flashing MPS Troubleshooting Problem MPS ProblemStatus is NoGas Cell mV is between -20 to 120 mV Status is ResHi or CalEr Cell mV is between -20 to 120 mVPerformance Problem Troubleshooting Performance Problem Process Response is SuspectWorld Class Section Return of Material World Class Section Appendices Appendix a Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Assembly Exterior Cell and Flange AssemblyProbe Tube Assembly Cell General Inner Probe AssemblyAbrasive Shield Assembly Cable AssemblyProbe Junction BOX Probe OptionsView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Snubber Diffusion/Dust Seal AssemblyFigure A-15. Bypass Probe Option Sheet 1 Figure A-15. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400F 1300CProbe Troubleshooting Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-16. Flowchart of Probe Related Problems, #1 Figure A-17. Flowchart of Probe Related Problems, #2 Service and Normal Maintenance Cell ReplacementProbe Recalibration Figure A-18. Cell Wiring Connection General Optional Ceramic Diffusion Element ReplacementWorld Class Figure A-21. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View Figure A-25. High Temperature Corrosive Environment Kit Index No Replacement PartsFigure A-9 Figure B-1. HPS 3000 Heater Power Supply Field Module Appendix B, REV HPS 3000 Heater Power Supply DescriptionFront Theory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingSymptom Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer 20 to 160F -30 to 71C Figure D-3. Typical Automatic Calibration System Bebco Model Z-PURGE Rear View Troubleshooting MPS 3000 TroubleshootingTable D-2. Fault Finding Symptom Check Fault RemedyFigure D-5. MPS Troubleshooting Flowchart Power Supply Replacement Solenoid Valve Replacement4543 Pressure Regulator Maintenance Pressure AdjustmentsCondensation Drain Adding Probes to the MPS Flowmeter AdjustmentsFigure D-6 1A97909H01 Power Supply World Class Interconnect Board Power Supply BoardGUI/LED Display Board Heater optionalPurge optional Table E-1. Specifications for Intelligent Field TransmitterHeater Power Supply Optional IFT IFT Troubleshooting IFT 3000 TroubleshootingMicroprocessor Status LED Equipment Status LCD DisplaysFigure E-3. IFT Troubleshooting Flowchart, #1 Symptom Microprocessor Board LED is Steady on Symptom Component Failure Table E-2. GUI Equipped IFT Fault FindingFigure E-6. Intelligent Field Transmitter, Exploded View Remove Power and Open Cover Replace FuseRemove Electronics Chassis from Enclosure Figure E-7. Microprocessor Assembly Exploded View Replace Microprocessor Board Replace Power Supply BoardReplace Interconnect Board Replace FANFigure E-8. Electronics Chassis Exploded View Install Electronics Chassis Replace Heater and ThermoswitchReplace Transformer Figure E-9. Electronics Chassis Installation Replace GUI Assembly or Close Cover and Restore PowerRibbon Cable Figure E-8 1N04946G01 Transformer Figure J-1. Typical Hart Communicator Package, Model 275D9E Specifications Method 1, For Load Resistance 250 Ohms Hart Communicator Signal Line ConnectionsHart Communicator PC Connections Load Resistor See Note Hart Communicator OFF-LINE and ON-LINE Operations OperationMenu Tree for Hart Communicator World Class 3000 IFT ApplicationsFigure J-4. Menu Tree for IFT 3000 Applications Sheet 1 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 2 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 3 Troubleshooting Flowchart Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2 Returning Equipment to the Factory World Class Section Index World Class Rosemount Analytical Warranty World Class 3000 Probe HPS Serial No Order No IFT MPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

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In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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