Emerson 3000 instruction manual IFT Microprocessor Board

Page 50

Instruction Manual

IB-106-300NH Rev. 4.3 May 2005

World Class 3000

JUMPER		SWITCH
JM6		SW3
	IFT CPU BOARD	EMERSOM PROCESS MANAGEMENT / RAI
	IFT CPU BOARD

3D39513G

TP33

U22

TP5

TP6

REV

J1

JM6

R117

Q10

C23

C78

TP7

TP8

R97

R106

U19

C39

U24

U1

U18

SW3

R26 R22

TP92

R92

R152

J2

TP55

TP56

C25

TP62

R145

U32

TP59

R79

TP75

R19

U8

C73

TP29

TP61

U21

C34

D11

U31

Z5

C27

U14

R144

C20

TP36

U3

C74

C10

C72

R147

R23

C11

U15

R150

R154

TP36

R142

U7

TP104

R50

R141

R143

U10

R72

U5

Q15

TP22

R139

R155

C76

R10

TP19

R156

R27 R32

R18

TP40

Z6

C85

C77

R136

R29

R67

JM8

U33

R161

Y2

C14

U2

TP51

R40

Q4

R36

C16

C86

R140 R135

C70

TP4

Q2

C6

D6

D7

D6

U16

D2

R149

R131

R133

Q14

TP10

R159

C36

C40

U6

TP105

C87

U20

C15

C19

R69

R77

C75

R43

R2

R24

D5

Y1

R160

TP63

C9

R153

D20

R157

R132

R136

R137

C71

C89

R134

C88

D3

R6

D1

C2

R20

C42

TP57

R156

C5

U9

TP9

TP20

C29

U11

U28

TP71

R125

C4

Q1

C52

TP65

TP96

TP89

SW2

R98

J3

R112

TP63

TP101

U30

TP80

D4

C7

G1

TP67

C59

R5

R4

R1

T2

TP93

C64

R129

R99

R109

TP78U25

D14

D16

D15

R111

C51

C45

C46

D13

TP81

R121

TP73 R88

C12

R113

R87

C83

C17

R106

TP102

R93

D12

TP94

R101

TP91

R127

U23

C48

R102

TP85

U29

TP2

R83

RL1

TP82

TP72

R28

C53 TP90

C50R114

R122

C56

RL3

C55

U28

C58

C57

U27

R86

U34

C80

R120

R107

TP79

C8

RL2

R85

R90

R105

R102

Q11

C81

R124

D18 Q13

Z4 Z2

Q12

TP130

R85

J4

TP76

TP3

TP97

R115TP103

R116R123

R91

TP1

TP99

TP84

C54

R95

Q9

R110

TP96

C48C47

D19 D17

R118R119

TP85

TP77

R103

C62

TP95

R126

Q8

R104

R100

37840031

CURRENT VOLTAGE

SELECTOR SWITCH

SW2

Figure 2-9. IFT Microprocessor Board

2-14 Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

Image 50

Contents World Class Essential Instructions Summary Highlights of ChangesEffective May, 1999 Rev Effective November, 2001 RevEffective May, 2005 Rev Appendix a Effective July, 2002 Rev Effective January, 1995 Rev Appendix BEffective February, 1992 Rev Page Appendix D Effective June, 1994 RevRevised view of check valve in Figure D-3 Appendix E Effective June, 1999 RevFiguration. Revised replacement parts list Effective June, 1995 Rev Appendix JEffective April, 1995 Rev Page Table of Contents World ClassList of Illustrations List of Tables Calibrate O2 Sub-MenuWorld Class Preface DefinitionsWorld Class Glossary of Terms Thermocouple Reference AirSemiautomatic Calibration Vee DeflectorWhat YOU Need to Know Complete World Class 3000 SystemQuick Start Guide Use this Quick Start Guide ifQuick Start Guide for IFT 3000 Systems Line Voltage Jumper Section Install Setting up the Analog Output Performing a Manual Semiautomatic CalibrationHart Communicator Fast KEY Sequences Technical Support HotlineSection Description and Specifications Component Checklist of Typical System Package ContentsSystem Description System OverviewScope System Configuration System FeaturesWorld Class Standard HPS World Class World Class Selecting Location Section InstallationOxygen Analyzer Probe Installation Probe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service Required Reference Air PackageIntelligent Field Transmitter IFT Installation Electrical ConnectionsPower Supply Board Jumper Configuration IFT Power Supply Board Jumpers Wiring Layout for IFT Systems without HPS Heater Power Supply Installation Condition during Microcontroller failure Switch SW3Jumper Configuration Output JumperIFT Microprocessor Board 10. Interconnect Board Jumper Configuration 12. Outline of Heater Power Supply Electrical Connections Refer to -16 for fuse locations and specificationsJ8 + + Conductor 14. Heater Power Supply Wiring Connections 16. Jumpers on HPS Mother Board Multiprobe Calibration GAS Sequencer Installation Gas ConnectionsRefer to -19 for fuse locations and specifications 18. MPS Gas Connections19. MPS Probe Wiring World Class Setting Calibration Parameters Section SetupConfiguring the Analog Output OverviewConfiguring the Relay Outputs Setting the O2 Alarm SetpointsConfiguring Efficiency Calculations System Calibration CalibrationAnalog Output Calibration OverviewCalibration Methods Liquid Carbonic GAS Corp Specialty GAS LaboratoriesScott Environmental TECHNOLOGY, INC. Scott Specialty Gases % O Portable Rosemount Analytical Oxygen Calibration Gas Kit Fully Automatic Calibration Typical Automatic Calibration System Automatic Calibration Parameters Figure analog outputCalibration Record For Rosemount Analytical In Situ O2 Probe World Class Section General User Interface GUI Operation Hart Communicator Interface DevicesDeluxe Version IFT Displays and Controls Index No Control/LED DescriptionCalibrate O2 Quick Reference ChartMENU, SUB-MENU, Help Or Parameter Name Message Probe Data Help KEYSUB-MENU Selection Parameter Description Calibrate O2 SUB-MENU Setup SUB-MENUProbe Data Sub-Menu Quick Reference Chart Sheet 1 Quick Reference Chart Sheet 2 Quick Reference Chart Sheet 3 Quick Reference Chart Sheet 4 Quick Reference Chart Sheet 5 Calibrate O2 Sub-Menu XD XH Setup Sub-Menu SUB-MENU Selection Parameters DescriptionRange Values Selected in the Setup sub-menuXfer Fnct Efficiency Constants Dual Range SetupNormal Range Values Constant United States Europe GAS OILSystem Troubleshooting Section TroubleshootingSpecial Troubleshooting Notes IFT Status Codes Heater Problem Heater Troubleshooting ProblemWorld Class Status is LowO2 Cell mV = -127 mV Cell ProblemCell Troubleshooting Problem Status is ResHi or CalEr Cell mV = -20 to 120 mV normalStatus is Res Hi Cell mV = -120 to 20 mV Faulty GUI or LDP IFT LED is Flashing IFT ProblemIFT Troubleshooting Problem Status is NoGas Cell mV is between -20 to 120 mV MPS ProblemMPS Troubleshooting Problem Status is ResHi or CalEr Cell mV is between -20 to 120 mVPerformance Problem Process Response is Suspect Performance Problem TroubleshootingWorld Class Section Return of Material World Class Section Appendices Appendix a Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Tube Assembly Probe Assembly ExteriorCell and Flange Assembly Inner Probe Assembly Cell GeneralProbe Junction BOX Cable AssemblyAbrasive Shield Assembly Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblySnubber Diffusion/Dust Seal Assembly Probe Mounting Jacket OptionsFigure A-15. Bypass Probe Option Sheet 1 Figure A-15. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400F 1300C Group Code DescriptionProbe Faults Probe TroubleshootingProbe Troubleshooting Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-16. Flowchart of Probe Related Problems, #1 Figure A-17. Flowchart of Probe Related Problems, #2 Probe Recalibration Service and Normal MaintenanceCell Replacement Figure A-18. Cell Wiring Connection Optional Ceramic Diffusion Element Replacement GeneralWorld Class Replacement of Contact Thermocouple Assembly Figure A-21. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View Figure A-25. High Temperature Corrosive Environment Kit Replacement Parts Index NoFigure A-9 Appendix B, REV HPS 3000 Heater Power Supply Description Figure B-1. HPS 3000 Heater Power Supply Field ModuleFront Table B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Mother Board Replacement Fuse ReplacementTransformer Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer 20 to 160F -30 to 71C Figure D-3. Typical Automatic Calibration System Bebco Model Z-PURGE Rear View Table D-2. Fault Finding MPS 3000 TroubleshootingTroubleshooting Symptom Check Fault RemedyFigure D-5. MPS Troubleshooting Flowchart Solenoid Valve Replacement Power Supply Replacement4543 Condensation Drain Pressure Regulator MaintenancePressure Adjustments Flowmeter Adjustments Adding Probes to the MPSFigure D-6 1A97909H01 Power Supply World Class GUI/LED Display Board Power Supply BoardInterconnect Board Heater optionalTable E-1. Specifications for Intelligent Field Transmitter Purge optionalHeater Power Supply Optional IFT Microprocessor Status LED IFT 3000 TroubleshootingIFT Troubleshooting Equipment Status LCD DisplaysFigure E-3. IFT Troubleshooting Flowchart, #1 Symptom Microprocessor Board LED is Steady on Table E-2. GUI Equipped IFT Fault Finding Symptom Component FailureFigure E-6. Intelligent Field Transmitter, Exploded View Remove Electronics Chassis from Enclosure Remove Power and Open CoverReplace Fuse Figure E-7. Microprocessor Assembly Exploded View Replace Interconnect Board Replace Power Supply BoardReplace Microprocessor Board Replace FANFigure E-8. Electronics Chassis Exploded View Replace Transformer Install Electronics ChassisReplace Heater and Thermoswitch Figure E-9. Electronics Chassis Installation Ribbon Cable Replace GUI Assembly orClose Cover and Restore Power Figure E-8 1N04946G01 Transformer Figure J-1. Typical Hart Communicator Package, Model 275D9E Specifications Hart Communicator Signal Line Connections Method 1, For Load Resistance 250 OhmsHart Communicator PC Connections Load Resistor See Note Hart Communicator Menu Tree for Hart Communicator OperationOFF-LINE and ON-LINE Operations World Class 3000 IFT ApplicationsFigure J-4. Menu Tree for IFT 3000 Applications Sheet 1 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 2 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 3 Troubleshooting Flowchart Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2 Returning Equipment to the Factory World Class Section Index World Class Rosemount Analytical Warranty World Class 3000 Probe HPS Serial No Order No IFT MPS

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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.