Emerson 3000 instruction manual IFT Status Codes

Page 88

Instruction Manual

IB-106-300NH Rev. 4.3 May 2005

World Class 3000

 

 

Table 6-1. IFT Status Codes

 

 

Off

Heater power has been turned OFF by the electronics. The display shows 0% O2. Several con-

 

ditions may cause the OFF status:

 

1.

The cell heater temperature is below -50°C. The thermocouple wires may be reversed.

 

2.

The cell temperature is more than 70°C above the set point. The heater is out of control.

 

 

The triac module may have failed.

 

3.

The cell heater thermocouple voltage has remained within +1.5 mV for more that 4 minutes.

 

 

The thermocouple may be shorted.

 

4.

The AD590 voltage is below 50.0 mV (50K or -223°C). The AD590 is not connected.

 

5.

The AD590 voltage is above 363 mV (363K or 90°C). If HPS is used with IFT, then IFT in-

 

 

terconnect board has JM1 in position connecting two AD590s in parallel.

PrbEr

The probe is disconnected or cold, or leads are reversed.

 

 

HtrEr

There is a fault within the heater system. The heater temperature is more than +25°C from the

 

set point. When the unit is first turned ON, HtrEr is normal. The heater may take 0.5 to 1.0

 

hours to warm up.

InCal

The system is currently undergoing calibration. If Output Tracks is set to YES, the output will

 

show changing O2 values. If Output Tracks is set to NO, the output will hold the pre-calibration

 

value.

LowO2

The measured O2 value is below the low O2 alarm limit. The problem may be in the probe or the

 

process.

HiO2

The measured O2 value is above the high O2 alarm limit. The problem may be in the probe or

 

the process.

NoGas

Test gas pressure is too low. Pressure switches are set to trigger this alarm at 12 to 16 psig (83

 

to 110 kPa gage). Test gas regulators are usually set at 20 to 25 psig (138 to 172 kPa gage).

 

Possible causes are:

 

1.

At least one test gas pressure switch is open.

 

2.

A test gas cylinder is empty.

 

3.

There is an MPS or piping failure.

 

4.

If MPS is not connected, CALRET and NOGAS signals should be jumpered on the intercon-

 

 

nect board.

CalEr

An error occurred during the last calibration. The error may be one of the following:

 

1.

The new calculated slope value is outside the range 34.5 to 57.6 mV/decade.

 

2.

The new calculated constant value is outside the range +20.0 to -20.0 mV.

 

3.

The test gas pressure switch opened during calibration.

 

Ensure that the proper test gases are being used, and that the gas flows are set properly. Refer

 

to Appendix D for additional MPS troubleshooting information.

ResHi

The resistance calculated during the last good calibration was greater than the High Resistance

 

Alarm limit set in the calibration setup. The resistance limit may be set wrong, or there is a

 

problem with the probe.

Ok

Operation appears to be normal.

 

 

(blank

A possible failure within the IFT. Check the LED on the microprocessor board to help isolate

screen)

problems. See IFT Problem in the troubleshooting tables.

 

 

 

6-2 Troubleshooting

Rosemount Analytical Inc. A Division of Emerson Process Management

Image 88
Contents World Class Essential Instructions Highlights of Changes Effective May, 1999 RevSummary Effective November, 2001 RevEffective May, 2005 Rev Appendix a Effective July, 2002 Rev Effective February, 1992 Rev Appendix BEffective January, 1995 Rev Page Appendix D Effective June, 1994 RevRevised view of check valve in Figure D-3 Appendix E Effective June, 1999 RevFiguration. Revised replacement parts list Effective April, 1995 Rev Appendix JEffective June, 1995 Rev Page Table of Contents World ClassList of Illustrations List of Tables Calibrate O2 Sub-MenuWorld Class Preface DefinitionsWorld Class Glossary of Terms Reference Air Semiautomatic CalibrationThermocouple Vee DeflectorWhat YOU Need to Know Complete World Class 3000 SystemQuick Start Guide Use this Quick Start Guide ifQuick Start Guide for IFT 3000 Systems Line Voltage Jumper Section Install Setting up the Analog Output Performing a Manual Semiautomatic CalibrationHart Communicator Fast KEY Sequences Technical Support HotlineSection Description and Specifications Component Checklist of Typical System Package ContentsScope System OverviewSystem Description System Configuration System FeaturesWorld Class Standard HPS World Class World Class Oxygen Analyzer Probe Installation Section InstallationSelecting Location Probe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service Required Reference Air PackageIntelligent Field Transmitter IFT Installation Electrical ConnectionsPower Supply Board Jumper Configuration IFT Power Supply Board Jumpers Wiring Layout for IFT Systems without HPS Condition during Microcontroller failure Switch SW3 Jumper ConfigurationHeater Power Supply Installation Output JumperIFT Microprocessor Board 10. Interconnect Board Jumper Configuration 12. Outline of Heater Power Supply Electrical Connections Refer to -16 for fuse locations and specificationsJ8 + + Conductor 14. Heater Power Supply Wiring Connections 16. Jumpers on HPS Mother Board Multiprobe Calibration GAS Sequencer Installation Gas ConnectionsRefer to -19 for fuse locations and specifications 18. MPS Gas Connections19. MPS Probe Wiring World Class Section Setup Configuring the Analog OutputSetting Calibration Parameters OverviewConfiguring Efficiency Calculations Setting the O2 Alarm SetpointsConfiguring the Relay Outputs Calibration Analog Output CalibrationSystem Calibration OverviewCalibration Methods Liquid Carbonic GAS Corp Specialty GAS LaboratoriesScott Environmental TECHNOLOGY, INC. Scott Specialty Gases % O Portable Rosemount Analytical Oxygen Calibration Gas Kit Fully Automatic Calibration Typical Automatic Calibration System Automatic Calibration Parameters Figure analog outputCalibration Record For Rosemount Analytical In Situ O2 Probe World Class Section General User Interface GUI Operation Hart Communicator Interface DevicesDeluxe Version IFT Displays and Controls Index No Control/LED DescriptionQuick Reference Chart MENU, SUB-MENU, Help Or Parameter Name Message Probe DataCalibrate O2 Help KEYProbe Data Sub-Menu Calibrate O2 SUB-MENU Setup SUB-MENUSUB-MENU Selection Parameter Description Quick Reference Chart Sheet 1 Quick Reference Chart Sheet 2 Quick Reference Chart Sheet 3 Quick Reference Chart Sheet 4 Quick Reference Chart Sheet 5 Calibrate O2 Sub-Menu XD XH Setup Sub-Menu SUB-MENU Selection Parameters DescriptionXfer Fnct Selected in the Setup sub-menuRange Values Dual Range Setup Normal Range ValuesEfficiency Constants Constant United States Europe GAS OILSpecial Troubleshooting Notes Section TroubleshootingSystem Troubleshooting IFT Status Codes Heater Problem Heater Troubleshooting ProblemWorld Class Cell Problem Cell Troubleshooting ProblemStatus is LowO2 Cell mV = -127 mV Status is ResHi or CalEr Cell mV = -20 to 120 mV normalStatus is Res Hi Cell mV = -120 to 20 mV IFT Troubleshooting Problem IFT ProblemFaulty GUI or LDP IFT LED is Flashing MPS Problem MPS Troubleshooting ProblemStatus is NoGas Cell mV is between -20 to 120 mV Status is ResHi or CalEr Cell mV is between -20 to 120 mVPerformance Problem Process Response is Suspect Performance Problem TroubleshootingWorld Class Section Return of Material World Class Section Appendices Appendix a Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Cell and Flange Assembly Probe Assembly ExteriorProbe Tube Assembly Inner Probe Assembly Cell GeneralCable Assembly Abrasive Shield AssemblyProbe Junction BOX Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblySnubber Diffusion/Dust Seal Assembly Probe Mounting Jacket OptionsFigure A-15. Bypass Probe Option Sheet 1 Figure A-15. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400F 1300C Group Code DescriptionProbe Troubleshooting Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-16. Flowchart of Probe Related Problems, #1 Figure A-17. Flowchart of Probe Related Problems, #2 Cell Replacement Service and Normal MaintenanceProbe Recalibration Figure A-18. Cell Wiring Connection Optional Ceramic Diffusion Element Replacement GeneralWorld Class Replacement of Contact Thermocouple Assembly Figure A-21. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View Figure A-25. High Temperature Corrosive Environment Kit Replacement Parts Index NoFigure A-9 Appendix B, REV HPS 3000 Heater Power Supply Description Figure B-1. HPS 3000 Heater Power Supply Field ModuleFront Table B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Transformer Replacement Fuse ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer 20 to 160F -30 to 71C Figure D-3. Typical Automatic Calibration System Bebco Model Z-PURGE Rear View MPS 3000 Troubleshooting TroubleshootingTable D-2. Fault Finding Symptom Check Fault RemedyFigure D-5. MPS Troubleshooting Flowchart Solenoid Valve Replacement Power Supply Replacement4543 Pressure Adjustments Pressure Regulator MaintenanceCondensation Drain Flowmeter Adjustments Adding Probes to the MPSFigure D-6 1A97909H01 Power Supply World Class Power Supply Board Interconnect BoardGUI/LED Display Board Heater optionalTable E-1. Specifications for Intelligent Field Transmitter Purge optionalHeater Power Supply Optional IFT IFT 3000 Troubleshooting IFT TroubleshootingMicroprocessor Status LED Equipment Status LCD DisplaysFigure E-3. IFT Troubleshooting Flowchart, #1 Symptom Microprocessor Board LED is Steady on Table E-2. GUI Equipped IFT Fault Finding Symptom Component FailureFigure E-6. Intelligent Field Transmitter, Exploded View Replace Fuse Remove Power and Open CoverRemove Electronics Chassis from Enclosure Figure E-7. Microprocessor Assembly Exploded View Replace Power Supply Board Replace Microprocessor BoardReplace Interconnect Board Replace FANFigure E-8. Electronics Chassis Exploded View Replace Heater and Thermoswitch Install Electronics ChassisReplace Transformer Figure E-9. Electronics Chassis Installation Close Cover and Restore Power Replace GUI Assembly orRibbon Cable Figure E-8 1N04946G01 Transformer Figure J-1. Typical Hart Communicator Package, Model 275D9E Specifications Hart Communicator Signal Line Connections Method 1, For Load Resistance 250 OhmsHart Communicator PC Connections Load Resistor See Note Hart Communicator Operation OFF-LINE and ON-LINE OperationsMenu Tree for Hart Communicator World Class 3000 IFT ApplicationsFigure J-4. Menu Tree for IFT 3000 Applications Sheet 1 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 2 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 3 Troubleshooting Flowchart Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2 Returning Equipment to the Factory World Class Section Index World Class Rosemount Analytical Warranty World Class 3000 Probe HPS Serial No Order No IFT MPS
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3000 specifications

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