Emerson 3000 instruction manual Section Setup, Overview, Configuring the Analog Output

Page 61

World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.3 May 2005

SECTION 3

SETUP

3-1 OVERVIEW

 

3. Source Set to Dual Rng O2. Range

 

 

setup allows you to set the transfer

This section provides information on configuring

 

function (Xfer Fnct) to either linear or

the IFT 3000 Intelligent Field Transmitter. This

 

log output. You can also specify the O2

section assumes that you are familiar with the

 

values represented by the high and low

operation of the IFT and the General User In-

 

analog output values for both the nor-

terface (GUI). If you need additional information

 

mal and high range.

on operating the IFT or using the GUI, refer to

 

 

Section 5, General User Interface (GUI)

 

The Mode Setup sub-menu contains

Operation.

 

entries for setting the range mode,

 

 

whether the high range is used during

3-2 CONFIGURING THE ANALOG OUTPUT

 

calibration, and the point at which the

 

 

output switches from normal to high

Use the following procedure to configure the

 

range.

analog output.

 

For a complete description of all pa-

 

 

a. Press the SETUP key on the GUI keypad.

 

rameters associated with configuring

b. Set the Source to the desired measurement

 

the analog output, refer to Table 5-5.

3-3 SETTING CALIBRATION PARAMETERS

value to be represented by the analog out-

put. The choices are O2, Efficiency, or Dual

To successfully calibrate a World Class 3000

Rng O2.

 

system, several calibration parameters must be

c. Set the Type to the desired output signal

set. These parameters are generally set once

style. The choices are HART 4-20mA,

and left at those values. These values should

0-20mA, and 0-10V. The choice selected

only be changed if the system is not calibrating

must agree with the position of the

properly, or when changing test gas bottles.

current/voltage selector switch on the IFT

a.

Press the SETUP key on the GUI keypad.

microprocessor board. An invalid choice will

be discarded. Note that if you are using

b.

 

HART to communicate with the IFT, you

Select the Calibration sub-menu.

must set the analog output type to HART

 

 

4-20mA.

c. Set the High Gas parameter to the oxygen

d. The next choice, Range Setup, will vary

 

concentration of the high calibration gas.

 

For high calibration gas, 8% oxygen with a

based on the source selected.

 

balance of nitrogen is recommended.

1. Source set to Efficiency. No range

d. Set the Low Gas parameter to the oxygen

setup is allowed when the source is set

 

concentration of the low calibration gas. For

to efficiency. Analog output range is

 

low calibration gas, 0.4% oxygen with a

fixed at 0-100% efficiency.

 

balance of nitrogen is recommended.

2. Source set to O2. Range setup allows

e. The Auto Cal parameter determines

you to set the transfer function (Xfer

 

whether the IFT performs automatic or

Fnct) to either linear or log output. You

 

semiautomatic calibrations. In order to per-

can also specify the O2 values repre-

 

form automatic calibration, the system must

sented by the high and low analog out-

 

be equipped with an MPS 3000 Multiprobe

put values.

 

Calibration Gas Sequencer. To perform

Rosemount Analytical Inc. A Division of Emerson Process Management

Setup 3-1

Page 60 Page 62
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Contents World Class Essential Instructions Effective May, 1999 Rev Highlights of ChangesSummary Effective November, 2001 RevEffective May, 2005 Rev Appendix a Effective July, 2002 Rev Effective February, 1992 Rev Appendix BEffective January, 1995 Rev Page Effective June, 1994 Rev Appendix DRevised view of check valve in Figure D-3 Effective June, 1999 Rev Appendix EFiguration. Revised replacement parts list Effective April, 1995 Rev Appendix JEffective June, 1995 Rev Page World Class Table of ContentsList of Illustrations Calibrate O2 Sub-Menu List of TablesWorld Class Definitions PrefaceWorld Class Glossary of Terms Semiautomatic Calibration Reference AirThermocouple Vee DeflectorComplete World Class 3000 System What YOU Need to KnowUse this Quick Start Guide if Quick Start GuideQuick Start Guide for IFT 3000 Systems Line Voltage Jumper Section Install Performing a Manual Semiautomatic Calibration Setting up the Analog OutputTechnical Support Hotline Hart Communicator Fast KEY SequencesComponent Checklist of Typical System Package Contents Section Description and SpecificationsScope System OverviewSystem Description System Features System ConfigurationWorld Class Standard HPS World Class World Class Oxygen Analyzer Probe Installation Section InstallationSelecting Location Probe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Reference Air Package Service RequiredElectrical Connections Intelligent Field Transmitter IFT InstallationPower Supply Board Jumper Configuration IFT Power Supply Board Jumpers Wiring Layout for IFT Systems without HPS Jumper Configuration Condition during Microcontroller failure Switch SW3Heater Power Supply Installation Output JumperIFT Microprocessor Board 10. Interconnect Board Jumper Configuration Refer to -16 for fuse locations and specifications 12. Outline of Heater Power Supply Electrical ConnectionsJ8 + + Conductor 14. Heater Power Supply Wiring Connections 16. Jumpers on HPS Mother Board Gas Connections Multiprobe Calibration GAS Sequencer Installation18. MPS Gas Connections Refer to -19 for fuse locations and specifications19. MPS Probe Wiring World Class Configuring the Analog Output Section SetupSetting Calibration Parameters OverviewConfiguring Efficiency Calculations Setting the O2 Alarm SetpointsConfiguring the Relay Outputs Analog Output Calibration CalibrationSystem Calibration OverviewLiquid Carbonic GAS Corp Specialty GAS Laboratories Calibration MethodsScott Environmental TECHNOLOGY, INC. Scott Specialty Gases % O Portable Rosemount Analytical Oxygen Calibration Gas Kit Fully Automatic Calibration Typical Automatic Calibration System Figure analog output Automatic Calibration ParametersCalibration Record For Rosemount Analytical In Situ O2 Probe World Class Hart Communicator Interface Devices Section General User Interface GUI OperationIndex No Control/LED Description Deluxe Version IFT Displays and ControlsMENU, SUB-MENU, Help Or Parameter Name Message Probe Data Quick Reference ChartCalibrate O2 Help KEYProbe Data Sub-Menu Calibrate O2 SUB-MENU Setup SUB-MENUSUB-MENU Selection Parameter Description Quick Reference Chart Sheet 1 Quick Reference Chart Sheet 2 Quick Reference Chart Sheet 3 Quick Reference Chart Sheet 4 Quick Reference Chart Sheet 5 Calibrate O2 Sub-Menu XD XH SUB-MENU Selection Parameters Description Setup Sub-MenuXfer Fnct Selected in the Setup sub-menuRange Values Normal Range Values Dual Range SetupEfficiency Constants Constant United States Europe GAS OILSpecial Troubleshooting Notes Section TroubleshootingSystem Troubleshooting IFT Status Codes Heater Troubleshooting Problem Heater ProblemWorld Class Cell Troubleshooting Problem Cell ProblemStatus is LowO2 Cell mV = -127 mV Status is ResHi or CalEr Cell mV = -20 to 120 mV normalStatus is Res Hi Cell mV = -120 to 20 mV IFT Troubleshooting Problem IFT ProblemFaulty GUI or LDP IFT LED is Flashing MPS Troubleshooting Problem MPS ProblemStatus is NoGas Cell mV is between -20 to 120 mV Status is ResHi or CalEr Cell mV is between -20 to 120 mVPerformance Problem Troubleshooting Performance Problem Process Response is SuspectWorld Class Section Return of Material World Class Section Appendices Appendix a Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Cell and Flange Assembly Probe Assembly ExteriorProbe Tube Assembly Cell General Inner Probe AssemblyAbrasive Shield Assembly Cable AssemblyProbe Junction BOX Probe OptionsView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Snubber Diffusion/Dust Seal AssemblyFigure A-15. Bypass Probe Option Sheet 1 Figure A-15. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400F 1300CProbe Troubleshooting Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-16. Flowchart of Probe Related Problems, #1 Figure A-17. Flowchart of Probe Related Problems, #2 Cell Replacement Service and Normal MaintenanceProbe Recalibration Figure A-18. Cell Wiring Connection General Optional Ceramic Diffusion Element ReplacementWorld Class Figure A-21. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View Figure A-25. High Temperature Corrosive Environment Kit Index No Replacement PartsFigure A-9 Figure B-1. HPS 3000 Heater Power Supply Field Module Appendix B, REV HPS 3000 Heater Power Supply DescriptionFront Theory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingSymptom Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Transformer Replacement Fuse ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer 20 to 160F -30 to 71C Figure D-3. Typical Automatic Calibration System Bebco Model Z-PURGE Rear View Troubleshooting MPS 3000 TroubleshootingTable D-2. Fault Finding Symptom Check Fault RemedyFigure D-5. MPS Troubleshooting Flowchart Power Supply Replacement Solenoid Valve Replacement4543 Pressure Adjustments Pressure Regulator MaintenanceCondensation Drain Adding Probes to the MPS Flowmeter AdjustmentsFigure D-6 1A97909H01 Power Supply World Class Interconnect Board Power Supply BoardGUI/LED Display Board Heater optionalPurge optional Table E-1. Specifications for Intelligent Field TransmitterHeater Power Supply Optional IFT IFT Troubleshooting IFT 3000 TroubleshootingMicroprocessor Status LED Equipment Status LCD DisplaysFigure E-3. IFT Troubleshooting Flowchart, #1 Symptom Microprocessor Board LED is Steady on Symptom Component Failure Table E-2. GUI Equipped IFT Fault FindingFigure E-6. Intelligent Field Transmitter, Exploded View Replace Fuse Remove Power and Open CoverRemove Electronics Chassis from Enclosure Figure E-7. Microprocessor Assembly Exploded View Replace Microprocessor Board Replace Power Supply BoardReplace Interconnect Board Replace FANFigure E-8. Electronics Chassis Exploded View Replace Heater and Thermoswitch Install Electronics ChassisReplace Transformer Figure E-9. Electronics Chassis Installation Close Cover and Restore Power Replace GUI Assembly orRibbon Cable Figure E-8 1N04946G01 Transformer Figure J-1. Typical Hart Communicator Package, Model 275D9E Specifications Method 1, For Load Resistance 250 Ohms Hart Communicator Signal Line ConnectionsHart Communicator PC Connections Load Resistor See Note Hart Communicator OFF-LINE and ON-LINE Operations OperationMenu Tree for Hart Communicator World Class 3000 IFT ApplicationsFigure J-4. Menu Tree for IFT 3000 Applications Sheet 1 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 2 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 3 Troubleshooting Flowchart Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2 Returning Equipment to the Factory World Class Section Index World Class Rosemount Analytical Warranty World Class 3000 Probe HPS Serial No Order No IFT MPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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