Emerson 3000 instruction manual Wiring Layout for IFT Systems without HPS

Page 48

Instruction Manual

IB-106-300NH Rev. 4.3 May 2005

World Class 3000

PROBE JUNCTION

 

 

 

INTELLIGENT FIELD TRANSMITTER IFT 3000

 

BOX WIRING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+VECELL

CHROMEL

 

 

 

 

 

 

 

 

J1

 

 

D

SW3

VE-CELL

ALUMEL

 

 

}HEATER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JM6

ON

OFF

GN

OR

YE

RD

 

GN

BK

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J3

J2

 

SW2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

 

J1

3D39122G REV

 

 

 

 

 

 

 

 

 

 

 

 

BL

OR

YE

RD

 

GN

WH

BK

 

 

POWER SUPPLY BOARD

 

3D39513G, REV 13

 

 

 

 

 

 

 

 

 

 

 

 

 

ALWAYS DISCONNECT LINE VOLTAGE

 

MICROPROCESSOR

CURRENT/VOLTAGE

 

+

+

 

 

E

R

H

 

 

FROM INTELLIGENT FIELD TRANSMITTER

 

-

-

 

 

 

BEFORE CHANGING JUMPERS.

 

 

BOARD 10

SELECTOR SWITCH

MV

MV

TC

TC

 

 

 

 

 

 

 

 

 

 

 

 

PROBE

PROBE

PROBE

PROBE

 

 

 

 

 

JUMPER CONFIGURATION

 

 

 

 

 

 

 

 

 

 

 

 

LINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE

JUMPER

PROBE HEATER

JUMPER

 

 

 

 

 

 

 

 

 

 

 

SECTION

(INSTALL)

VOLTAGE SECTION

(INSTALL)

 

 

J1

 

 

 

 

 

 

 

 

100 V.A.C.

JM3, JM7, JM2

WORLD CLASS PROBE

JM10

 

 

 

 

 

 

 

 

 

 

 

J2

3D39120G REV

 

 

 

 

 

 

 

 

120 V.A.C.

JM8, JM7, JM1

218 PROBE

JM9

 

 

INTERCONNECT BOARD

 

 

 

 

 

 

 

 

220 V.A.C.

JM6, JM5, JM2

WORLD CLASS "DIRECT

JM9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

240 V.A.C.

JM6, JM5, JM1

REPLACEMENT" PROBE

 

 

J3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J4

 

 

WORLD CLASS

 

 

 

 

 

 

2 CONDUCTOR

 

 

 

 

 

 

 

SHIELDED CABLE

 

 

 

PROBE

 

 

 

 

 

 

 

J5

 

 

 

 

 

 

 

 

 

 

BY CUSTOMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAL RET

 

 

 

 

 

 

 

 

 

 

 

J5

J6

NO GAS

J6

 

 

 

 

 

 

 

 

 

 

LO GAS

 

AOUT -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HI GAS

 

AOUT +

 

 

 

 

 

 

 

 

 

 

 

 

IN CAL

J7

SHIELD

 

 

 

 

 

 

 

 

 

 

 

 

SHIELD

 

STACK TC -

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

J8

STACK TC +

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STUD

 

 

 

 

 

SHIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L N E

H R E

 

 

RD

PROBE TC -

 

 

 

 

 

 

 

 

 

LINE

 

 

 

 

YE

PROBE TC +

 

 

 

 

 

 

 

 

 

 

 

 

 

J9

 

 

 

 

 

 

 

 

 

VOLTAGE

 

 

 

SHIELD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

PROBE MV -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR

PROBE M V +

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JM1

 

 

 

 

 

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

 

 

 

 

 

 

 

 

NOTES:

 

 

 

 

 

 

YE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STACK TC WIRING AS REQUIRED.

 

 

 

 

 

 

 

 

SPECIAL PROBE CABLE BETWEEN PROBE

 

 

 

 

 

 

 

 

AND IFT BY ROSEMOUNT ANALYTICAL.

 

 

 

 

 

 

 

 

INSTALL JM1 ON INTERCONNECT BOARD.

 

 

 

 

 

5 CONDUCTOR SHIELDED CABLE

 

 

 

 

 

PER PROBE #16 AWG BY CUSTOMER

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALL JM6 ON MICROPROCESSOR

BOARD PER FIGURE 2-8.

IF STACK TEMPERATURE NOT USED.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IF MPS 3000 NOT USED.

 

 

PROBE 1

 

 

PROBE 2

 

 

PROBE 3

 

 

 

 

PROBE 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINE OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINE IN

 

 

1 RELAY PER PROBE AVAILABLE FOR

L

GAS

CAL

RET

GAS

GAS

GAS

CAL

RET

GAS

GAS

GAS

CAL

RET

GAS

 

GAS

 

GAS

CAL

RET

GAS

GAS

 

L

L

 

CALIBRATION STATUS INDICATION. (48 V

 

 

 

 

 

 

LINE

 

HI

IN

CAL

NO

LOW

HI

IN

CAL

NO

LOW

HI

IN

CAL

NO

 

LOW

 

HI

PROBE4IN SOLENOID

CAL

HIGHGAS SOLENOIDNO

LOW LOWGAS

 

 

E

max, 100 mA max)

 

 

 

 

 

 

 

 

N

PROBE1 SOLENOID

 

SOLENOID

PROBE3 SOLENOID

SOLENOID

N

N

 

CURRENT/VOLTAGE SELECTOR SWITCH

PROBE2

 

J10

PRESSURE SWITCH

 

 

MUST BE SELECTED TO CURRENT (I) FOR

 

NC C NO

NC C NO

NC C NO

NC C NO

 

 

J13

J14

J15

 

J16

 

J17

J18

 

 

 

 

 

 

 

 

 

 

HART COMMUNICATIONS APPLICATIONS.

J11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SET SWITCH SW3A PER FIGURE 2-8.

 

PROBE 1

PROBE 2

PROBE 3

 

PROBE 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

SWITCH/JUMPER CONFIGURATION FOR REV.

MPS TERMINATION BOARD

 

13 AND LATER

MPS 3000 MULTIPROBE CALIBRATION GAS SEQUENCER (OPTIONAL)

 

 

37840006

 

 

 

Figure 2-7. Wiring Layout for IFT Systems without HPS

2-12 Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

Page 47 Page 49
Image 48
Page 47 Page 49
Contents World Class Essential Instructions Highlights of Changes Effective May, 1999 RevSummary Effective November, 2001 RevEffective May, 2005 Rev Appendix a Effective July, 2002 Rev Appendix B Effective February, 1992 RevEffective January, 1995 Rev Page Appendix D Effective June, 1994 RevRevised view of check valve in Figure D-3 Appendix E Effective June, 1999 RevFiguration. Revised replacement parts list Appendix J Effective April, 1995 RevEffective June, 1995 Rev Page Table of Contents World ClassList of Illustrations List of Tables Calibrate O2 Sub-MenuWorld Class Preface DefinitionsWorld Class Glossary of Terms Reference Air Semiautomatic CalibrationThermocouple Vee DeflectorWhat YOU Need to Know Complete World Class 3000 SystemQuick Start Guide Use this Quick Start Guide ifQuick Start Guide for IFT 3000 Systems Line Voltage Jumper Section Install Setting up the Analog Output Performing a Manual Semiautomatic CalibrationHart Communicator Fast KEY Sequences Technical Support HotlineSection Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview ScopeSystem Description System Configuration System FeaturesWorld Class Standard HPS World Class World Class Section Installation Oxygen Analyzer Probe InstallationSelecting Location Probe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service Required Reference Air PackageIntelligent Field Transmitter IFT Installation Electrical ConnectionsPower Supply Board Jumper Configuration IFT Power Supply Board Jumpers Wiring Layout for IFT Systems without HPS Condition during Microcontroller failure Switch SW3 Jumper ConfigurationHeater Power Supply Installation Output JumperIFT Microprocessor Board 10. Interconnect Board Jumper Configuration 12. Outline of Heater Power Supply Electrical Connections Refer to -16 for fuse locations and specificationsJ8 + + Conductor 14. Heater Power Supply Wiring Connections 16. Jumpers on HPS Mother Board Multiprobe Calibration GAS Sequencer Installation Gas ConnectionsRefer to -19 for fuse locations and specifications 18. MPS Gas Connections19. MPS Probe Wiring World Class Section Setup Configuring the Analog OutputSetting Calibration Parameters OverviewSetting the O2 Alarm Setpoints Configuring Efficiency CalculationsConfiguring the Relay Outputs Calibration Analog Output CalibrationSystem Calibration OverviewCalibration Methods Liquid Carbonic GAS Corp Specialty GAS LaboratoriesScott Environmental TECHNOLOGY, INC. Scott Specialty Gases % O Portable Rosemount Analytical Oxygen Calibration Gas Kit Fully Automatic Calibration Typical Automatic Calibration System Automatic Calibration Parameters Figure analog outputCalibration Record For Rosemount Analytical In Situ O2 Probe World Class Section General User Interface GUI Operation Hart Communicator Interface DevicesDeluxe Version IFT Displays and Controls Index No Control/LED DescriptionQuick Reference Chart MENU, SUB-MENU, Help Or Parameter Name Message Probe DataCalibrate O2 Help KEYCalibrate O2 SUB-MENU Setup SUB-MENU Probe Data Sub-MenuSUB-MENU Selection Parameter Description Quick Reference Chart Sheet 1 Quick Reference Chart Sheet 2 Quick Reference Chart Sheet 3 Quick Reference Chart Sheet 4 Quick Reference Chart Sheet 5 Calibrate O2 Sub-Menu XD XH Setup Sub-Menu SUB-MENU Selection Parameters DescriptionSelected in the Setup sub-menu Xfer FnctRange Values Dual Range Setup Normal Range ValuesEfficiency Constants Constant United States Europe GAS OILSection Troubleshooting Special Troubleshooting NotesSystem Troubleshooting IFT Status Codes Heater Problem Heater Troubleshooting ProblemWorld Class Cell Problem Cell Troubleshooting ProblemStatus is LowO2 Cell mV = -127 mV Status is ResHi or CalEr Cell mV = -20 to 120 mV normalStatus is Res Hi Cell mV = -120 to 20 mV IFT Problem IFT Troubleshooting ProblemFaulty GUI or LDP IFT LED is Flashing MPS Problem MPS Troubleshooting ProblemStatus is NoGas Cell mV is between -20 to 120 mV Status is ResHi or CalEr Cell mV is between -20 to 120 mVPerformance Problem Process Response is Suspect Performance Problem TroubleshootingWorld Class Section Return of Material World Class Section Appendices Appendix a Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Assembly Exterior Cell and Flange AssemblyProbe Tube Assembly Inner Probe Assembly Cell GeneralCable Assembly Abrasive Shield AssemblyProbe Junction BOX Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblySnubber Diffusion/Dust Seal Assembly Probe Mounting Jacket OptionsFigure A-15. Bypass Probe Option Sheet 1 Figure A-15. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400F 1300C Group Code DescriptionProbe Troubleshooting Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-16. Flowchart of Probe Related Problems, #1 Figure A-17. Flowchart of Probe Related Problems, #2 Service and Normal Maintenance Cell ReplacementProbe Recalibration Figure A-18. Cell Wiring Connection Optional Ceramic Diffusion Element Replacement GeneralWorld Class Replacement of Contact Thermocouple Assembly Figure A-21. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View Figure A-25. High Temperature Corrosive Environment Kit Replacement Parts Index NoFigure A-9 Appendix B, REV HPS 3000 Heater Power Supply Description Figure B-1. HPS 3000 Heater Power Supply Field ModuleFront Table B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer 20 to 160F -30 to 71C Figure D-3. Typical Automatic Calibration System Bebco Model Z-PURGE Rear View MPS 3000 Troubleshooting TroubleshootingTable D-2. Fault Finding Symptom Check Fault RemedyFigure D-5. MPS Troubleshooting Flowchart Solenoid Valve Replacement Power Supply Replacement4543 Pressure Regulator Maintenance Pressure AdjustmentsCondensation Drain Flowmeter Adjustments Adding Probes to the MPSFigure D-6 1A97909H01 Power Supply World Class Power Supply Board Interconnect BoardGUI/LED Display Board Heater optionalTable E-1. Specifications for Intelligent Field Transmitter Purge optionalHeater Power Supply Optional IFT IFT 3000 Troubleshooting IFT TroubleshootingMicroprocessor Status LED Equipment Status LCD DisplaysFigure E-3. IFT Troubleshooting Flowchart, #1 Symptom Microprocessor Board LED is Steady on Table E-2. GUI Equipped IFT Fault Finding Symptom Component FailureFigure E-6. Intelligent Field Transmitter, Exploded View Remove Power and Open Cover Replace FuseRemove Electronics Chassis from Enclosure Figure E-7. Microprocessor Assembly Exploded View Replace Power Supply Board Replace Microprocessor BoardReplace Interconnect Board Replace FANFigure E-8. Electronics Chassis Exploded View Install Electronics Chassis Replace Heater and ThermoswitchReplace Transformer Figure E-9. Electronics Chassis Installation Replace GUI Assembly or Close Cover and Restore PowerRibbon Cable Figure E-8 1N04946G01 Transformer Figure J-1. Typical Hart Communicator Package, Model 275D9E Specifications Hart Communicator Signal Line Connections Method 1, For Load Resistance 250 OhmsHart Communicator PC Connections Load Resistor See Note Hart Communicator Operation OFF-LINE and ON-LINE OperationsMenu Tree for Hart Communicator World Class 3000 IFT ApplicationsFigure J-4. Menu Tree for IFT 3000 Applications Sheet 1 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 2 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 3 Troubleshooting Flowchart Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2 Returning Equipment to the Factory World Class Section Index World Class Rosemount Analytical Warranty World Class 3000 Probe HPS Serial No Order No IFT MPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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