Emerson 3000 instruction manual Effective November, 2001 Rev, Effective July, 2002 Rev

Page 6

 

HIGHLIGHTS OF CHANGES (CONTINUED)

 

Effective November, 2001 Rev. 3.7

 

 

Page

Summary

 

 

A-8

Added new cup type diffusion assembly description, paragraph A-6.e.

 

and diffusion assembly illustrations, Figure A-13 and A-14.

A-26

Added new cup type diffusion assembly part numbers 4851B89G04

 

and 4851B90G04 to replacement parts list. Deleted stainless steel

 

diffuser assembly from replacement parts list.

 

Effective July, 2002 Rev. 3.8

 

 

Page

Summary

 

 

A-13

Added troubleshooting symptoms 5 and 6 to Table A-2.

 

 

 

Effective May, 2005 Rev. 3.9

 

 

Page

Summary

 

 

---

Changed “Rosemount” to “Rosemount Analytical”.

 

 

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Contents World Class Essential Instructions Summary Highlights of ChangesEffective May, 1999 Rev Effective November, 2001 RevEffective May, 2005 Rev Appendix a Effective July, 2002 Rev Appendix B Effective February, 1992 RevEffective January, 1995 Rev Page Appendix D Effective June, 1994 RevRevised view of check valve in Figure D-3 Appendix E Effective June, 1999 RevFiguration. Revised replacement parts list Appendix J Effective April, 1995 RevEffective June, 1995 Rev Page Table of Contents World ClassList of Illustrations List of Tables Calibrate O2 Sub-MenuWorld Class Preface DefinitionsWorld Class Glossary of Terms Thermocouple Reference AirSemiautomatic Calibration Vee DeflectorWhat YOU Need to Know Complete World Class 3000 SystemQuick Start Guide Use this Quick Start Guide ifQuick Start Guide for IFT 3000 Systems Line Voltage Jumper Section Install Setting up the Analog Output Performing a Manual Semiautomatic CalibrationHart Communicator Fast KEY Sequences Technical Support HotlineSection Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview ScopeSystem Description System Configuration System FeaturesWorld Class Standard HPS World Class World Class Section Installation Oxygen Analyzer Probe InstallationSelecting Location Probe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service Required Reference Air PackageIntelligent Field Transmitter IFT Installation Electrical ConnectionsPower Supply Board Jumper Configuration IFT Power Supply Board Jumpers Wiring Layout for IFT Systems without HPS Heater Power Supply Installation Condition during Microcontroller failure Switch SW3Jumper Configuration Output JumperIFT Microprocessor Board 10. Interconnect Board Jumper Configuration 12. Outline of Heater Power Supply Electrical Connections Refer to -16 for fuse locations and specificationsJ8 + + Conductor 14. Heater Power Supply Wiring Connections 16. Jumpers on HPS Mother Board Multiprobe Calibration GAS Sequencer Installation Gas ConnectionsRefer to -19 for fuse locations and specifications 18. MPS Gas Connections19. MPS Probe Wiring World Class Setting Calibration Parameters Section SetupConfiguring the Analog Output OverviewSetting the O2 Alarm Setpoints Configuring Efficiency CalculationsConfiguring the Relay Outputs System Calibration CalibrationAnalog Output Calibration OverviewCalibration Methods Liquid Carbonic GAS Corp Specialty GAS LaboratoriesScott Environmental TECHNOLOGY, INC. Scott Specialty Gases % O Portable Rosemount Analytical Oxygen Calibration Gas Kit Fully Automatic Calibration Typical Automatic Calibration System Automatic Calibration Parameters Figure analog outputCalibration Record For Rosemount Analytical In Situ O2 Probe World Class Section General User Interface GUI Operation Hart Communicator Interface DevicesDeluxe Version IFT Displays and Controls Index No Control/LED DescriptionCalibrate O2 Quick Reference ChartMENU, SUB-MENU, Help Or Parameter Name Message Probe Data Help KEYCalibrate O2 SUB-MENU Setup SUB-MENU Probe Data Sub-MenuSUB-MENU Selection Parameter Description Quick Reference Chart Sheet 1 Quick Reference Chart Sheet 2 Quick Reference Chart Sheet 3 Quick Reference Chart Sheet 4 Quick Reference Chart Sheet 5 Calibrate O2 Sub-Menu XD XH Setup Sub-Menu SUB-MENU Selection Parameters DescriptionSelected in the Setup sub-menu Xfer FnctRange Values Efficiency Constants Dual Range SetupNormal Range Values Constant United States Europe GAS OILSection Troubleshooting Special Troubleshooting NotesSystem Troubleshooting IFT Status Codes Heater Problem Heater Troubleshooting ProblemWorld Class Status is LowO2 Cell mV = -127 mV Cell ProblemCell Troubleshooting Problem Status is ResHi or CalEr Cell mV = -20 to 120 mV normalStatus is Res Hi Cell mV = -120 to 20 mV IFT Problem IFT Troubleshooting ProblemFaulty GUI or LDP IFT LED is Flashing Status is NoGas Cell mV is between -20 to 120 mV MPS ProblemMPS Troubleshooting Problem Status is ResHi or CalEr Cell mV is between -20 to 120 mVPerformance Problem Process Response is Suspect Performance Problem TroubleshootingWorld Class Section Return of Material World Class Section Appendices Appendix a Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Assembly Exterior Cell and Flange AssemblyProbe Tube Assembly Inner Probe Assembly Cell GeneralProbe Junction BOX Cable AssemblyAbrasive Shield Assembly Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblySnubber Diffusion/Dust Seal Assembly Probe Mounting Jacket OptionsFigure A-15. Bypass Probe Option Sheet 1 Figure A-15. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400F 1300C Group Code DescriptionProbe Faults Probe TroubleshootingProbe Troubleshooting Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-16. Flowchart of Probe Related Problems, #1 Figure A-17. Flowchart of Probe Related Problems, #2 Service and Normal Maintenance Cell ReplacementProbe Recalibration Figure A-18. Cell Wiring Connection Optional Ceramic Diffusion Element Replacement GeneralWorld Class Replacement of Contact Thermocouple Assembly Figure A-21. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View Figure A-25. High Temperature Corrosive Environment Kit Replacement Parts Index NoFigure A-9 Appendix B, REV HPS 3000 Heater Power Supply Description Figure B-1. HPS 3000 Heater Power Supply Field ModuleFront Table B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer 20 to 160F -30 to 71C Figure D-3. Typical Automatic Calibration System Bebco Model Z-PURGE Rear View Table D-2. Fault Finding MPS 3000 TroubleshootingTroubleshooting Symptom Check Fault RemedyFigure D-5. MPS Troubleshooting Flowchart Solenoid Valve Replacement Power Supply Replacement4543 Pressure Regulator Maintenance Pressure AdjustmentsCondensation Drain Flowmeter Adjustments Adding Probes to the MPSFigure D-6 1A97909H01 Power Supply World Class GUI/LED Display Board Power Supply BoardInterconnect Board Heater optionalTable E-1. Specifications for Intelligent Field Transmitter Purge optionalHeater Power Supply Optional IFT Microprocessor Status LED IFT 3000 TroubleshootingIFT Troubleshooting Equipment Status LCD DisplaysFigure E-3. IFT Troubleshooting Flowchart, #1 Symptom Microprocessor Board LED is Steady on Table E-2. GUI Equipped IFT Fault Finding Symptom Component FailureFigure E-6. Intelligent Field Transmitter, Exploded View Remove Power and Open Cover Replace FuseRemove Electronics Chassis from Enclosure Figure E-7. Microprocessor Assembly Exploded View Replace Interconnect Board Replace Power Supply BoardReplace Microprocessor Board Replace FANFigure E-8. Electronics Chassis Exploded View Install Electronics Chassis Replace Heater and ThermoswitchReplace Transformer Figure E-9. Electronics Chassis Installation Replace GUI Assembly or Close Cover and Restore PowerRibbon Cable Figure E-8 1N04946G01 Transformer Figure J-1. Typical Hart Communicator Package, Model 275D9E Specifications Hart Communicator Signal Line Connections Method 1, For Load Resistance 250 OhmsHart Communicator PC Connections Load Resistor See Note Hart Communicator Menu Tree for Hart Communicator OperationOFF-LINE and ON-LINE Operations World Class 3000 IFT ApplicationsFigure J-4. Menu Tree for IFT 3000 Applications Sheet 1 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 2 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 3 Troubleshooting Flowchart Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2 Returning Equipment to the Factory World Class Section Index World Class Rosemount Analytical Warranty World Class 3000 Probe HPS Serial No Order No IFT MPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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