Emerson IM-106-4050 instruction manual Table of Contents

Page 3

Instruction Manual

IM-106-4050 Original Issue March 2006

OxyBalance Oxygen Display and Averaging System

SECTION 1

Description

SECTION 2

Installation

SECTION 3

Setup

SECTION 4

Calibration

SECTION 5

Maintenance and Service

SECTION 6

Troubleshooting

Table of Contents

Essential Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Component Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

OxyBalance System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Login. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

OxyBalance Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

PanelView Plus 600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

PanelView Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

PanelView Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

MicroLogix 1200 Programmable Controllers . . . . . . . . . . . . . . . . . . . . 5-6

PLC Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

PLC Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

I/O Module Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

I/O Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Probe Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

TOC-1

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Contents OxyBalance Page Table of Contents Section B Appendix aOxyBalance Essential InstructionsOxygen Display and Averaging System Preface Definitions Symbols Section Description Component Checklist Part NumbersSystem Overview General OxyBalance System FeaturesModules Physical DescriptionPanelView Plus MicroLogix 1200 Programmable Logic ControllerFailure / Warning Terminals Signal Pass Through TerminalsPower Terminals Output Average TerminalsOxyBalance Specifications SpecificationsOxyBalance Oxygen Display and Averaging System Overview System Considerations Section InstallationMounting Wiring Connections SetupInstallation Wiring Schematic Pass-Through Terminals Overview Section SetupLogin Required Screen LoginLogin Not Required Screen Scale Values GeneralTime and Date Time and Date SetupAverage1 Average4 Average SetupProbes CurrentAverages Fault ConditionTrend AllAverage1- Average4 Probe # 1-8 calibration in progress AlarmAverage # 1-4 warning Average # 1-4 failedOxyBalance Oxygen Display and Averaging System OxyBalance Oxygen Display and Averaging System Averaging System Section CalibrationOxybalance CalibrationOxyBalance Oxygen Display and Averaging System Overview Panelview Plus Maintenance and ServicePanelView Removal PanelView System WiringMounting Lever Removal Mounting Procedures PanelView InstallationMounting Levers Installation PLC Removal Micrologix 1200 Programmable ControllersRibbon Cable and Pull Loop Removal from DIN Rail PLC ReplacementModule Removal Module ReplacementOxyBalance Oxygen Display and Averaging System Overview Probe Failure TroubleshootingOxyBalance Oxygen Display and Averaging System Recommended Spare Parts Spare Parts ListingOxyBalance Oxygen Display and Averaging System Optional Accessories OxyBalance Oxygen Display and Averaging System Appendix a Safety Data Safety Instructionsimportant Belangrijk OxyBalance Oxygen Display Averaging System OxyBalance Oxygen Display and Averaging System Tärkeää OxyBalance Oxygen Display and Averaging System Wichtig Importante Viktig OxyBalance Oxygen Display and Averaging System OxyBalance Oxygen Display Averaging System Viktigt OxyBalance Oxygen Display and Averaging System Returning Material Appendix B Returning Equipment to the FactoryOxyBalance Oxygen Display and Averaging System Warranty Asia Pacific

IM-106-4050 specifications

The Emerson IM-106-4050 is a cutting-edge instrument designed for industrial measurement and control applications. Known for its reliability and advanced features, this device has gained popularity across various sectors, including oil and gas, chemical processing, and HVAC.

One of the standout features of the IM-106-4050 is its robust design, which makes it suitable for harsh industrial environments. Built with high-quality materials, this instrument can withstand extreme temperatures, humidity, and vibration, ensuring accurate performance in challenging conditions.

The IM-106-4050 integrates state-of-the-art technologies that enhance its functionality. One of its key technologies is the advanced sensor technology that provides precise measurement of process variables such as pressure, temperature, and flow. This accuracy is critical for maintaining optimal process control and ensuring safety in industrial operations.

Another significant characteristic of the IM-106-4050 is its versatility. It supports multiple input types, allowing it to work with various sensors and transmitters. This adaptability makes it an ideal choice for industries with diverse measurement requirements. The device also features a user-friendly interface that simplifies the configuration and operation, enabling technicians to access critical information quickly.

In addition to its measurement capabilities, the IM-106-4050 offers comprehensive communication options. It supports various communication protocols, including HART, MODBUS, and Profibus, facilitating seamless integration with existing control systems. This connectivity is vital for real-time monitoring and reporting, enhancing decision-making processes in industrial settings.

The IM-106-4050 is designed with data logging and advanced diagnostic capabilities. It can store historical data for analysis, enabling users to track trends and make informed adjustments to processes. Furthermore, its diagnostic features help identify potential issues before they escalate, reducing downtime and maintenance costs.

In conclusion, the Emerson IM-106-4050 stands out as a reliable and advanced instrument for measurement and control in industrial applications. With its rugged design, precise sensor technology, versatility, comprehensive communication options, and data logging capabilities, it serves as an invaluable asset for industries striving for efficiency and safety in their processes. As technology continues to evolve, the IM-106-4050 remains a key player in the landscape of industrial instrumentation, meeting the demanding needs of modern applications.