Emerson IM-106-4050 instruction manual System Overview, General OxyBalance System Features

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OxyBalance Oxygen Display and Averaging System

Instruction Manual

IM-106-4050 Original Issue March 2006

SYSTEM OVERVIEW

General

OxyBalance System Features

The OxyBalance is a display and averaging system that augments the Oxymitter O2 probe product line. It receives up to (8) 4-20 mA signals from Rosemount, Westinghouse, or other O2 probes, and calculates and transmits up to 4 additional programmable averages (again 4-20 mA). The OxyBalance system also displays the individual and averaged outputs on a color touch screen graphic panel. Trend screens, bar graphs (individual probes only), and alarming indications are provided when a probe goes off line.

The OxyBalance system replaces much of the functionality of older averaging systems offered by Westinghouse and Rosemount - the Control Room Electronics (CRE), 1500 Controller-based averaging systems, and the Veritrak-based 1290 systems. It should be noted, however, that the heater control and signal conditioning for each individual probe is executed within separate electronics for each probe. Unlike past averaging systems, and most current competitive averaging systems, there is no component failure in the OxyBalance system that will cause the loss of individual probe signals.

The OxyBalance system senses 4-20 mA inputs automatically. Averages are very easy to set up. Any probes that may fail will default to a 3.5 mA signal level, indicate in red, and the OxyBalance system will remove these probes from the average. Likewise, probes that are in calibration will indicate blue, and provide a contact closure to the OxyBalance system to remove them from the average while calibrating.

Trends offer adjustable scaling, three time spans (5 min., 8 hrs., and 24 hrs.), and panning capability back and forth in history.

The standard OxyBalance system includes the following features:

Graphically displays and trends from 1 to 8 O2 measurements.

Probe inputs may be from Rosemount Analytical, Westinghouse or any competitive O2 probe with a 4-20 mA signal output.

Generates up to four 4-20 mA signals as programmable averages.

Failed or calibrating probes are automatically removed from the average

Individual probe readings remain autonomous and are unaffected by any potential failure of the OxyBalance system.

Variable time scale trends for each individual probe value, as well as for up to 4 averages.

Password protection for set up menus.

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Contents OxyBalance Page Table of Contents Appendix a Section BOxygen Display and Averaging System OxyBalanceEssential Instructions Preface Definitions Symbols Component Checklist Part Numbers Section DescriptionGeneral OxyBalance System Features System OverviewPhysical Description PanelView PlusMicroLogix 1200 Programmable Logic Controller ModulesSignal Pass Through Terminals Power TerminalsOutput Average Terminals Failure / Warning TerminalsSpecifications OxyBalance SpecificationsOxyBalance Oxygen Display and Averaging System Section Installation Overview System ConsiderationsWiring Connections Setup MountingInstallation Wiring Schematic Pass-Through Terminals Section Setup OverviewLogin Login Required ScreenLogin Not Required Screen General Scale ValuesTime and Date Setup Time and DateAverage Setup Average1 Average4Current ProbesFault Condition AveragesAverage1- Average4 TrendAll Alarm Average # 1-4 warningAverage # 1-4 failed Probe # 1-8 calibration in progressOxyBalance Oxygen Display and Averaging System OxyBalance Oxygen Display and Averaging System Section Calibration OxybalanceCalibration Averaging SystemOxyBalance Oxygen Display and Averaging System Maintenance and Service Overview Panelview PlusPanelView System Wiring PanelView RemovalMounting Lever Removal PanelView Installation Mounting ProceduresMounting Levers Installation Micrologix 1200 Programmable Controllers PLC RemovalRibbon Cable and Pull Loop PLC Replacement Removal from DIN RailModule Replacement Module RemovalOxyBalance Oxygen Display and Averaging System Troubleshooting Overview Probe FailureOxyBalance Oxygen Display and Averaging System Spare Parts Listing Recommended Spare PartsOxyBalance Oxygen Display and Averaging System Optional Accessories OxyBalance Oxygen Display and Averaging System Appendix a Safety Data Safety Instructionsimportant Belangrijk OxyBalance Oxygen Display Averaging System OxyBalance Oxygen Display and Averaging System Tärkeää OxyBalance Oxygen Display and Averaging System Wichtig Importante Viktig OxyBalance Oxygen Display and Averaging System OxyBalance Oxygen Display Averaging System Viktigt OxyBalance Oxygen Display and Averaging System Appendix B Returning Equipment to the Factory Returning MaterialOxyBalance Oxygen Display and Averaging System Warranty Asia Pacific

IM-106-4050 specifications

The Emerson IM-106-4050 is a cutting-edge instrument designed for industrial measurement and control applications. Known for its reliability and advanced features, this device has gained popularity across various sectors, including oil and gas, chemical processing, and HVAC.

One of the standout features of the IM-106-4050 is its robust design, which makes it suitable for harsh industrial environments. Built with high-quality materials, this instrument can withstand extreme temperatures, humidity, and vibration, ensuring accurate performance in challenging conditions.

The IM-106-4050 integrates state-of-the-art technologies that enhance its functionality. One of its key technologies is the advanced sensor technology that provides precise measurement of process variables such as pressure, temperature, and flow. This accuracy is critical for maintaining optimal process control and ensuring safety in industrial operations.

Another significant characteristic of the IM-106-4050 is its versatility. It supports multiple input types, allowing it to work with various sensors and transmitters. This adaptability makes it an ideal choice for industries with diverse measurement requirements. The device also features a user-friendly interface that simplifies the configuration and operation, enabling technicians to access critical information quickly.

In addition to its measurement capabilities, the IM-106-4050 offers comprehensive communication options. It supports various communication protocols, including HART, MODBUS, and Profibus, facilitating seamless integration with existing control systems. This connectivity is vital for real-time monitoring and reporting, enhancing decision-making processes in industrial settings.

The IM-106-4050 is designed with data logging and advanced diagnostic capabilities. It can store historical data for analysis, enabling users to track trends and make informed adjustments to processes. Furthermore, its diagnostic features help identify potential issues before they escalate, reducing downtime and maintenance costs.

In conclusion, the Emerson IM-106-4050 stands out as a reliable and advanced instrument for measurement and control in industrial applications. With its rugged design, precise sensor technology, versatility, comprehensive communication options, and data logging capabilities, it serves as an invaluable asset for industries striving for efficiency and safety in their processes. As technology continues to evolve, the IM-106-4050 remains a key player in the landscape of industrial instrumentation, meeting the demanding needs of modern applications.