Deltech Fitness LS2580, LS60 instruction manual Operation

Page 18

Do not start the dryer with compressed air flow through the dryer. Close customer supplied dryer shut-off valves before beginning start-up procedure.

1.Refer to the General Arrangement drawing as neces- sary for component identification and location while conducting start-up and operational procedures.

Note: If your dryer cannot be started, or fails to start due to special installation or other problems, contact your local Deltech Sales Representative for assis- tance.

2.Remove the Pilot Gas Filter Bowl. Verify that the pi- lot gas filter cartridge is installed. Replace Filter Bowl ensuring that O-ring is properly seated. Close the filter bowl bleed valve.

3.All Prefilter and Afterfilter Assemblies are shipped WITH filter cartridges installed. Verify that prefilter and afterfilter cartridges are installed. Prefilter and Afterfilter cartridges are NOT interchangeable and must be installed in their respective assemblies ONLY. The proper filter cartridge part number is listed on each Prefilter and Afterfilter Assembly.

4.Replace and tighten filter assembly bowls. Ensure that O-rings are properly seated.

5.Close any manual vent or drain valves installed in pre- filter and afterfilter assemblies.

6.If the prefilter assembly was factory equipped with an automatic drain valve, inspect for, and remove pipe plug or cap which may have been installed in drain port for shipping purposes. Ensure isolation ball valve to automatic drain valve is open.

7.Ensure that all associated pipe and tubing connec- tions, flanges, unions, plugs, mounting bolts, pipe hangers, etc., have been checked tight and/or prop- erly secured.

IMPORTANT: It is recommended that the System's process gas output not be consumed or used at the intended points of use until the Start-Up and any re- lated adjustments have been completed, and the system is producing process gas of the required quality. The quality of the process gas should be veri- fied through test and analysis when a specific quality process gas is required.

8.Energize the dryer’s electrical power supply. The following indicator lights will illuminate:

a)POWER ON

b)LEFT or RIGHT CHAMBER DRYING

Note: Should the dryer experience a power inter- ruption during a normal cycle, the unit will return to the same status of operation that existed at the time of the power interruption.

9.Supply pressure to system by slowly opening the System Inlet Isolation Valve (customer supplied). The Right Chamber Inlet Switching Valve and Left Chamber Purge Exhaust Switching Valve will close. The Left Chamber will immediately begin pressurizing to system pressure as indicated by the chamber pressure gauge.

10.The Moisture Indicator's (if dryer so-equipped) bleed valve is installed directly into the back of the indicator's body. Close the Indicator's Bleed Valve. FULLY open the Moisture Indicator Supply Valve.

11.Soap bubble test all external piping, fittings, and con- nections. Locate and repair all noted points of leak- age. Do not soap bubble test components lo- cated inside dryer control system's enclosure.

Note: Small leaks noted in inlet piping to the dryer will not affect operation, other than a slight loss of pressure supplied to the dryer. HOWEVER, any gas leaks, (no matter how small), detected at, or down- stream of the dryer outlet MUST BE FIXED to ensure that the dryer will provide a continuous supply of pro- cess gas at specified dew point, to intended points- of-use.

IMPORTANT: Water molecules can diffuse through a pinhole-size leak even though pressure inside the piping is several hundred PSIG. It is not uncommon to have a minute pinhole leak in a gas line cause an increase in dew point from -40°F to -10°F at a dis- tance of forty or more feet downstream of the leak.

12.SLOWLY open the customer-supplied System Outlet Isolation Valve, while monitoring the Outlet Pressure Gauge (if dryer so-equipped). DO NOT permit the Dryer's Outlet Pressure Gauge to exceed a 5% drop in pressure while pressurizing downstream piping.

13.Close the customer-supplied System Bypass Valve (if installed).

14.Open and adjust the Moisture Indicator’s Bleed Valve until a very slight, continuous gas bleed is felt exhausting from the bleed valve’s exhaust port. En- sure that the granular indicator crystals remain mo- tionless after final adjustment.

3 - 2 Operation

Page 17 Page 19
Image 18
Page 17 Page 19
Contents Hydrobloc LS Series Heatless Compressed AIR Dryer Page Contents Section Maintenance and Repair Hydrobloc LS Series Specifications ScfmModel Prefilter Afterfilter General System Information Prefilter AssemblyForeword DryerAfterfilter Assembly Automatic Drain ValvesReceiving and Inspection Equipment HandlingMechanical Set-Up General Piping Information Not USE Plug or Gate ValvesElectrical Connection Purge Exhaust RestrictorPurge Exhaust Muffler Static Sensitive Devices Remote Alarm Connection Equipment CheckInstrumentation Moisture Indicator Option a & B Valve Switching Failure Option a & BPurge Flow Indicator Chamber Pressure GaugesPage How It Works Automatic Drain ValveOperation Initial Start-Up For Dryers With DEC Controller Dryer Models LS60 through LS1000Dryer Models LS1250 and LS1500 Dryer Models LS2070 and LS2580 Operation Normal Start-Up or Restart For Dryers With DEC Controller Models LS60 through LS1000 onlyDryer Models LS1250 and LS1500 Normal Operational Checks Dryer ShutdownOperation Maintenance and Repair Preventative Maintenance ScheduleDesiccant Charging Procedures AnnuallyFilter Element Replacement For Dryer Models LS60 through LS1500For Dryer Models LS2070 and LS2580 Servicing The Internal Float Drain Valve If Equipped Automatic Drain Valve Disassembly and Servicing Automatic Drain Valve ComponentsMaintenance and Repair Moisture Indicator Recharging Procedure Inlet and Purge Exhaust Switching Valve Maintenance LS60 through LS760Inlet and Purge Exhaust Switching Valve LS1000 LS1000 3 Inlet Switching Valve Maintenance Models LS1250 and LS1500LS1250, LS1500 10 2 Purge Exhaust Switching Valve Maintenance Model LS1250 onlyLS1250 11 3 Purge Exhaust Switching Valve Maintenance Model LS1500 onlyPurge Exhaust Switching Valve Purge and Outlet Check Valve Maintenance Models LS60 through LS76013 11 13 3 Purge and Outlet Check Valve Maintenance Models LS1000 through LS1500Maintenance and Repair 4 Remote Flow Restrictor Maintenance Flow Restrictor Maintenance Models LS1500 through LS2580Actuator Subassembly Shaft Subassembly Purge Adjusting Valve Models LS2070 and LS2580Pilot Gas Filter Maintenance Page Troubleshooting Guide Shutdown and Depressurize Dryer. Inspect desiccant De-energize Dryer Power Supply. Replace fuse if blown, Shutdown and Depressurize Dryer. Refer to the Inlet SwitchDe-energize Dryer Power Supply. Check power supply input Shutdown and Depressurize Dryer. Refer to the PurgeShutdown and Depressurize Dryer. Replace damaged, faulty Shutdown and Depressurize Dryer. Drain desiccant fromLess the piping to the Purge Exhaust Muffler is ad For Models LS1500 through LS2580Removal of the Flow restrictor should not be done un Equately supported. Failure to do so may resultDuring Repressurization Cycle Not lit, Shutdown and Depressurize Dryer. Provide aShutdown and Depressurize Dryer. Replace pressure sen PROBLEM/POSSIBLE Cause Shutdown and Depressurize Dryer. Disassemble, clean If voltage is present. De-energize Dryer Power Supply. RePROBLEM/POSSIBLE Cause Checks and Remedy Page Appendix a Purge Curves Calculation of Purge Pressure Setting Table a 1 Inlet Airflow at Various Inlet Air Pressures¹Orifice Dia Gas Air Temp 100F Figure A.2 Critical Orifice Calibration Curve Figure A.3 Critical Orifice Calibration Curve Figure A.4 Critical Orifice Calibration Curve Figure A.5 Critical Orifice Calibration Curve Figure A.6 Critical Orifice Calibration Curve Figure A.7 Critical Orifice Calibration Curve Psig Pressure Purge Figure A.9 Critical Orifice Calibration Curve Purge Pressure P1 Psig Figure A.11 Critical Orifice Calibration Curve Figure A.12 Critical Orifice Calibration Curve Figure A.13 Critical Orifice Calibration Curve Appendix B Hydrobloc LS Replacement Parts 1276865 1275442 Appendix C Page Hydrobloc LSC Specifications Model Prefilter Afterfilter Hydrobloc LSC Purge Curves Table C 1 Inlet Airflow at Various Inlet Air Pressures¹Figure C.1 Critical Orifice Calibration Curve Figure C.2 Critical Orifice Calibration Curve Figure C.3 Critical Orifice Calibration Curve Figure C.4 Critical Orifice Calibration Curve Figure C.5 Critical Orifice Calibration Curve Figure C.6 Critical Orifice Calibration Curve Figure C.7 Critical Orifice Calibration Curve Figure C.8 Critical Orifice Calibration Curve Figure C.9 Critical Orifice Calibration Curve Figure C.10 Critical Orifice Calibration Curve Figure C.11 Critical Orifice Calibration Curve Figure C.12 Critical Orifice Calibration Curve Figure C.13 Critical Orifice Calibration Curve Hydrobloc LSC Replacement Parts 1198157 1218635 1200806 1180918 1218638 Description Quantity Model Page Page Deltech

LS60, LS2580 specifications

Deltech Fitness is renowned for providing high-quality strength training equipment, and their LS2580 and LS60 models are no exception. Both of these machines have been designed with the serious fitness enthusiast in mind, offering a range of features that cater to effective strength training routines.

The LS2580 is a multi-station home gym designed to facilitate a variety of exercises without needing multiple machines. This versatility allows users to perform a full-body workout in the comfort of their own home. One of the main features of the LS2580 is its adjustable weight stack, which provides users with the flexibility to customize their workouts. It boasts a robust and stable frame, engineered to withstand the demands of heavy usage.

With a focus on user safety, the LS2580 incorporates several safety features, including easily accessible adjustment points and non-slip grips. This makes switching between exercises seamless and reduces the risk of injury. The machine also supports a range of movements including lat pulldowns, leg presses, chest presses, and more, allowing users to target different muscle groups effectively.

On the other hand, the Deltech Fitness LS60 is a slightly simpler yet equally impressive machine that excels in offering a compact solution for strength training. The LS60 focuses on essential muscle groups, catering to those who may have limited space but do not want to compromise on their workout regimen. It is designed with a sturdy frame and is ideal for users who prioritize stability and durability in their fitness equipment.

One of the standout features of the LS60 is its adjustable seat height, making it suitable for various body types. This adaptability ensures that everyone can maintain proper form during workouts, which is crucial for both performance and safety. The LS60 also comes with various attachment points, allowing users to incorporate resistance bands or other accessories to enhance their training.

In terms of technology, both the LS2580 and LS60 emphasize user-friendly design elements that promote an intuitive workout experience. The clear labeling of each exercise station makes transitioning between workouts simple and efficient.

In summary, both Deltech Fitness LS2580 and LS60 present compelling options for fitness enthusiasts, providing a versatile and effective solution for strength training. Whether you opt for the comprehensive features of the LS2580 or the compact design of the LS60, you can expect durability, safety, and a focus on achieving your fitness goals at home.
Top Page Image Contents