Deltech Fitness LS60, LS2580 instruction manual Normal Operational Checks, Dryer Shutdown

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pressurized for regeneration. (When the off-line chamber is pressurized, the Purge Pressure Indica- tor will read “system pressure”.)

13.The Normal Start-Up or Restart procedure for mod- els LS2070 through LS2580 is now complete. Pro- ceed to the Normal Operational Checks section of this manual for final operational checks and adjust- ments.

3.7Normal Operational Checks

1.Ensure that the dryer is being operated at the correct inlet pressure, flow rate, and inlet temperature, as specified on the Dryer Specification Label (located on inside cover of dryer system control enclosure).

2.If the prefilter utilizes any automatic drain device, en- sure that it is draining and functioning properly.

3.Ensure that the Purge Pressure Indicator (gauge) in- dicates the pressure setting calculated during start- up.

4.After an off-stream desiccant chamber has depressur- ized for regeneration, a flow of purge gas should be felt exiting the purge exhaust muffler. The regenerat- ing chamber’s pressure gauge MUST indicate zero (0) PSIG throughout the purging period.

5a. The dryer controller should automatically switch the system from left to right and right to left chamber dry- ing on a fixed time cycle. If the system fails to switch drying chambers twice within its designated NEMA Cycle, refer to the TROUBLESHOOTING GUIDE.

5b. If a Hydrobloc Compu-Save Energy Management System Control indicates a High Humidity Warning upon start-up, it should automatically shift to EN- ERGY MANAGEMENT ACTIVE within twenty-four

(24)hours of start-up. If system fails to shift to EN- ERGY MANAGEMENT ACTIVE within this time pe- riod, refer to the TROUBLESHOOTING GUIDE and conduct checks listed for HIGH HUMIDITY WARN- ING (See following Note.)

Note: The system will operate in a fixed cycle ac- companied by a HIGH HUMIDITY WARNING until the desiccant beds have been regenerated to the extent necessary to provide a process gas supply at the dryer’s rated dew point. The control system will then automatically shift to ENERGY MANAGEMENT AC- TIVE. During normal dryer operation (ENERGY MAN- AGEMENT ACTIVE), the off-stream desiccant cham- ber will depressurize and begin regenerating (purging) ONLY when the need for a regeneration cycle is sensed by the chamber’s Compu-Save Humidity Sensor. Otherwise, the off-stream chamber will re- main pressurized.

6.If the dryer has a Moisture Indicator and the Indicator’s granular indicating gel is pink at the time of dryer start-up, a color change to blue should be noted within twenty-four (24) hours. Ensure that the indicator’s bleed valve has been adjusted as in- structed in the start-up procedure.

7.Ensure that the System Inlet and Outlet Isolation Valves (customer supplied) have been fully opened.

8.Ensure that the dryer control system’s enclosure cover is closed with all latches tightened to prevent entrance of moisture, dust, dirt, etc.

9.SHUTDOWN AND DEPRESSURIZE DRYER follow- ing two (2) to three (3) weeks of initial operation. In- spect desiccant beds through fill ports, for settling. If settling has occurred, refill chambers as necessary to bring desiccant levels to bottom of each desiccant retaining screen. Do Not Tamp or Ram Desiccant.

3.8Dryer Shutdown

1.De-energize the dryer’s electrical supply. When the dryer’s power supply is de-energized, both desiccant chambers will be automatically placed on-stream.

2.Close the System Outlet Isolation Valve (customer supplied).

3.Close the System Inlet Isolation Valve (customer sup- plied).

IMPORTANT: Inlet and Outlet Isolation Valves MUST be closed to prevent moisture overloading of desiccant beds, due to continuous flow without regen- eration.

4.Close the Moisture Indicator Supply Valve (if dryer has been so-equipped). This MUST be done to prevent depressurization of the pilot gas supply, which in turn, will eventually result in dryer depressurization.

5.Shutdown is now complete. The dryer may be left pressurized during periods of non-use, if desired. However, if any servicing or maintenance is to be per- formed, ensure that the dryer is depressurized BE- FORE beginning work. Proceed to Step 6 for depres- surization instructions.

WARNING!

Ensure that the system is de-energized, valve isolated, and fully depressurized before attempt- ing to remove or disassemble any component or subassembly. Failure to do so may result in se- rious personal injury and/or equipment damage.

6.To depressurize dryer, proceed as follows:

a)Open customer-supplied System Bypass Valve (if gas system has been so-equipped).

Operation 3 - 9

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Contents Hydrobloc LS Series Heatless Compressed AIR Dryer Page Contents Section Maintenance and Repair Scfm Hydrobloc LS Series SpecificationsModel Prefilter Afterfilter Foreword Prefilter AssemblyGeneral System Information DryerAutomatic Drain Valves Afterfilter AssemblyEquipment Handling Receiving and InspectionMechanical Set-Up Not USE Plug or Gate Valves General Piping InformationPurge Exhaust Restrictor Electrical ConnectionPurge Exhaust Muffler Static Sensitive Devices Equipment Check Remote Alarm ConnectionInstrumentation Purge Flow Indicator Valve Switching Failure Option a & BMoisture Indicator Option a & B Chamber Pressure GaugesPage Automatic Drain Valve How It WorksOperation Dryer Models LS60 through LS1000 Initial Start-Up For Dryers With DEC ControllerDryer Models LS1250 and LS1500 Dryer Models LS2070 and LS2580 Operation Models LS60 through LS1000 only Normal Start-Up or Restart For Dryers With DEC ControllerDryer Models LS1250 and LS1500 Dryer Shutdown Normal Operational ChecksOperation Preventative Maintenance Schedule Maintenance and RepairAnnually Desiccant Charging ProceduresFor Dryer Models LS60 through LS1500 Filter Element ReplacementFor Dryer Models LS2070 and LS2580 Servicing The Internal Float Drain Valve If Equipped Automatic Drain Valve Components Automatic Drain Valve Disassembly and ServicingMaintenance and Repair Moisture Indicator Recharging Procedure LS60 through LS760 Inlet and Purge Exhaust Switching Valve MaintenanceInlet and Purge Exhaust Switching Valve LS1000 LS1000 Models LS1250 and LS1500 3 Inlet Switching Valve MaintenanceLS1250, LS1500 Model LS1250 only 10 2 Purge Exhaust Switching Valve MaintenanceLS1250 Model LS1500 only 11 3 Purge Exhaust Switching Valve MaintenancePurge Exhaust Switching Valve Models LS60 through LS760 Purge and Outlet Check Valve Maintenance13 11 Models LS1000 through LS1500 13 3 Purge and Outlet Check Valve MaintenanceMaintenance and Repair 4 Remote Flow Restrictor Maintenance Models LS1500 through LS2580 Flow Restrictor MaintenanceActuator Subassembly Shaft Subassembly Models LS2070 and LS2580 Purge Adjusting ValvePilot Gas Filter Maintenance Page Troubleshooting Guide Shutdown and Depressurize Dryer. Inspect desiccant De-energize Dryer Power Supply. Check power supply input Shutdown and Depressurize Dryer. Refer to the Inlet SwitchDe-energize Dryer Power Supply. Replace fuse if blown, Shutdown and Depressurize Dryer. Refer to the PurgeShutdown and Depressurize Dryer. Drain desiccant from Shutdown and Depressurize Dryer. Replace damaged, faultyRemoval of the Flow restrictor should not be done un For Models LS1500 through LS2580Less the piping to the Purge Exhaust Muffler is ad Equately supported. Failure to do so may resultNot lit, Shutdown and Depressurize Dryer. Provide a During Repressurization CycleShutdown and Depressurize Dryer. Replace pressure sen PROBLEM/POSSIBLE Cause If voltage is present. De-energize Dryer Power Supply. Re Shutdown and Depressurize Dryer. Disassemble, cleanPROBLEM/POSSIBLE Cause Checks and Remedy Page Appendix a Purge Curves Table a 1 Inlet Airflow at Various Inlet Air Pressures¹ Calculation of Purge Pressure SettingOrifice Dia Gas Air Temp 100F Figure A.2 Critical Orifice Calibration Curve Figure A.3 Critical Orifice Calibration Curve Figure A.4 Critical Orifice Calibration Curve Figure A.5 Critical Orifice Calibration Curve Figure A.6 Critical Orifice Calibration Curve Figure A.7 Critical Orifice Calibration Curve Psig Pressure Purge Figure A.9 Critical Orifice Calibration Curve Purge Pressure P1 Psig Figure A.11 Critical Orifice Calibration Curve Figure A.12 Critical Orifice Calibration Curve Figure A.13 Critical Orifice Calibration Curve Appendix B Hydrobloc LS Replacement Parts 1276865 1275442 Appendix C Page Hydrobloc LSC Specifications Model Prefilter Afterfilter Table C 1 Inlet Airflow at Various Inlet Air Pressures¹ Hydrobloc LSC Purge CurvesFigure C.1 Critical Orifice Calibration Curve Figure C.2 Critical Orifice Calibration Curve Figure C.3 Critical Orifice Calibration Curve Figure C.4 Critical Orifice Calibration Curve Figure C.5 Critical Orifice Calibration Curve Figure C.6 Critical Orifice Calibration Curve Figure C.7 Critical Orifice Calibration Curve Figure C.8 Critical Orifice Calibration Curve Figure C.9 Critical Orifice Calibration Curve Figure C.10 Critical Orifice Calibration Curve Figure C.11 Critical Orifice Calibration Curve Figure C.12 Critical Orifice Calibration Curve Figure C.13 Critical Orifice Calibration Curve Hydrobloc LSC Replacement Parts 1198157 1218635 1200806 1180918 1218638 Description Quantity Model Page Page Deltech

LS60, LS2580 specifications

Deltech Fitness is renowned for providing high-quality strength training equipment, and their LS2580 and LS60 models are no exception. Both of these machines have been designed with the serious fitness enthusiast in mind, offering a range of features that cater to effective strength training routines.

The LS2580 is a multi-station home gym designed to facilitate a variety of exercises without needing multiple machines. This versatility allows users to perform a full-body workout in the comfort of their own home. One of the main features of the LS2580 is its adjustable weight stack, which provides users with the flexibility to customize their workouts. It boasts a robust and stable frame, engineered to withstand the demands of heavy usage.

With a focus on user safety, the LS2580 incorporates several safety features, including easily accessible adjustment points and non-slip grips. This makes switching between exercises seamless and reduces the risk of injury. The machine also supports a range of movements including lat pulldowns, leg presses, chest presses, and more, allowing users to target different muscle groups effectively.

On the other hand, the Deltech Fitness LS60 is a slightly simpler yet equally impressive machine that excels in offering a compact solution for strength training. The LS60 focuses on essential muscle groups, catering to those who may have limited space but do not want to compromise on their workout regimen. It is designed with a sturdy frame and is ideal for users who prioritize stability and durability in their fitness equipment.

One of the standout features of the LS60 is its adjustable seat height, making it suitable for various body types. This adaptability ensures that everyone can maintain proper form during workouts, which is crucial for both performance and safety. The LS60 also comes with various attachment points, allowing users to incorporate resistance bands or other accessories to enhance their training.

In terms of technology, both the LS2580 and LS60 emphasize user-friendly design elements that promote an intuitive workout experience. The clear labeling of each exercise station makes transitioning between workouts simple and efficient.

In summary, both Deltech Fitness LS2580 and LS60 present compelling options for fitness enthusiasts, providing a versatile and effective solution for strength training. Whether you opt for the comprehensive features of the LS2580 or the compact design of the LS60, you can expect durability, safety, and a focus on achieving your fitness goals at home.