Deltech Fitness LS60, LS2580 instruction manual PROBLEM/POSSIBLE Cause

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PROBLEM/POSSIBLE CAUSE

CHECKS AND REMEDY

High Humidity Warning

Note: A High Humidity Warning will ALWAYS cause the control system to automatically shift to fixed cycle operation.

1.Compu-Save Sensor has sensed a moisture overload condition within a desiccant bed due to the presence of one (or both) of the follow- ing conditions:

1a. Inlet flow rate (SCFM) is above dryer’s de- sign inlet flow rate, as specified on the Dryer Specification Label located on the inside cover of the dryer system control enclosure. Excessive flow rates will result in excessive moisture loading of the desiccant beds. This overload condition would raise the Compu- Save Sensor’s moisture related frequency signal above the microcomputer’s compara- tor set point range, and therefore, would be interpreted as a High Humidity Warning.

1b. Gas has been allowed to flow through dryer for an extended period of time with the dryer control system de-energized. When the con- trol system is de-energized, one chamber is automatically placed on-stream and regen- eration is not conducted.

Without regeneration, the desiccant beds will eventually be overloaded with moisture. When the power supply was re-energized, the moisture-overload condition raised the Compu-Save Sensor’s moisture related fre- quency signal above the microcomputer’s comparator set point range, and therefore, would be interpreted as a High Humidity Warning.

2.Purge Adjusting Valve is supplying excessive purge gas to regenerating chamber as indi- cated by the Purge Pressure Indicator (gauge).

Note: If correct setting is unknown, refer to the Calculation of Purge Pressure Setting in- structions in Appendix A.

3.Purge or Outlet Check Valve seat is worn, damaged, or fouled (allowing slight pressure leakage to enter regenerating chamber).

1a. Verify the actual inlet flow rate. Reduce flow rate if operating above the inlet flow rate specified on the Dryer Specification La- bel.

If the verified inlet flow rate is not exceeding the specified de- sign flow rate, proceed to POSSIBLE CAUSE #1b.

1b. Allow the dryer to remain energized and operating in a fixed cycle.

The High Humidity Alarm will de-energize (followed by the con- trol system’s return to Energy Management System (EMS) Ac- tive) AFTER the excessive moisture-load has been purged from the desiccant beds.

2.1.SLOWLY rotate Purge Adjusting Valve until correct purge pressure setting is noted on the Purge Pressure Indicator.

Note: The purge pressure setting can only be read and ad- justed when the off-stream chamber has depressurized for re- generation. When the off-stream chamber is pressurized the Purge Pressure Indicator will read system pressure.

3.Shutdown and Depressurize Dryer. Refer to the Purge and Outlet Check Valve Maintenance procedure which is applicable to your specific dryer model. Disassemble, clean and inspect the Purge and Outlet Check Valves. Replace all worn or dam- aged components as noted.

Troubleshooting Guide

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Contents Hydrobloc LS Series Heatless Compressed AIR Dryer Page Contents Section Maintenance and Repair Scfm Hydrobloc LS Series SpecificationsModel Prefilter Afterfilter Foreword Prefilter AssemblyGeneral System Information DryerAutomatic Drain Valves Afterfilter AssemblyEquipment Handling Receiving and InspectionMechanical Set-Up Not USE Plug or Gate Valves General Piping InformationPurge Exhaust Restrictor Electrical ConnectionPurge Exhaust Muffler Static Sensitive Devices Equipment Check Remote Alarm ConnectionInstrumentation Purge Flow Indicator Valve Switching Failure Option a & BMoisture Indicator Option a & B Chamber Pressure GaugesPage Automatic Drain Valve How It WorksOperation Dryer Models LS60 through LS1000 Initial Start-Up For Dryers With DEC ControllerDryer Models LS1250 and LS1500 Dryer Models LS2070 and LS2580 Operation Models LS60 through LS1000 only Normal Start-Up or Restart For Dryers With DEC ControllerDryer Models LS1250 and LS1500 Dryer Shutdown Normal Operational ChecksOperation Preventative Maintenance Schedule Maintenance and RepairAnnually Desiccant Charging ProceduresFor Dryer Models LS60 through LS1500 Filter Element ReplacementFor Dryer Models LS2070 and LS2580 Servicing The Internal Float Drain Valve If Equipped Automatic Drain Valve Components Automatic Drain Valve Disassembly and ServicingMaintenance and Repair Moisture Indicator Recharging Procedure LS60 through LS760 Inlet and Purge Exhaust Switching Valve MaintenanceInlet and Purge Exhaust Switching Valve LS1000 LS1000 Models LS1250 and LS1500 3 Inlet Switching Valve MaintenanceLS1250, LS1500 Model LS1250 only 10 2 Purge Exhaust Switching Valve MaintenanceLS1250 Model LS1500 only 11 3 Purge Exhaust Switching Valve MaintenancePurge Exhaust Switching Valve Models LS60 through LS760 Purge and Outlet Check Valve Maintenance13 11 Models LS1000 through LS1500 13 3 Purge and Outlet Check Valve MaintenanceMaintenance and Repair 4 Remote Flow Restrictor Maintenance Models LS1500 through LS2580 Flow Restrictor MaintenanceActuator Subassembly Shaft Subassembly Models LS2070 and LS2580 Purge Adjusting ValvePilot Gas Filter Maintenance Page Troubleshooting Guide Shutdown and Depressurize Dryer. Inspect desiccant De-energize Dryer Power Supply. Check power supply input Shutdown and Depressurize Dryer. Refer to the Inlet SwitchDe-energize Dryer Power Supply. Replace fuse if blown, Shutdown and Depressurize Dryer. Refer to the PurgeShutdown and Depressurize Dryer. Drain desiccant from Shutdown and Depressurize Dryer. Replace damaged, faultyRemoval of the Flow restrictor should not be done un For Models LS1500 through LS2580Less the piping to the Purge Exhaust Muffler is ad Equately supported. Failure to do so may resultNot lit, Shutdown and Depressurize Dryer. Provide a During Repressurization CycleShutdown and Depressurize Dryer. Replace pressure sen PROBLEM/POSSIBLE Cause If voltage is present. De-energize Dryer Power Supply. Re Shutdown and Depressurize Dryer. Disassemble, cleanPROBLEM/POSSIBLE Cause Checks and Remedy Page Appendix a Purge Curves Table a 1 Inlet Airflow at Various Inlet Air Pressures¹ Calculation of Purge Pressure SettingOrifice Dia Gas Air Temp 100F Figure A.2 Critical Orifice Calibration Curve Figure A.3 Critical Orifice Calibration Curve Figure A.4 Critical Orifice Calibration Curve Figure A.5 Critical Orifice Calibration Curve Figure A.6 Critical Orifice Calibration Curve Figure A.7 Critical Orifice Calibration Curve Psig Pressure Purge Figure A.9 Critical Orifice Calibration Curve Purge Pressure P1 Psig Figure A.11 Critical Orifice Calibration Curve Figure A.12 Critical Orifice Calibration Curve Figure A.13 Critical Orifice Calibration Curve Appendix B Hydrobloc LS Replacement Parts 1276865 1275442 Appendix C Page Hydrobloc LSC Specifications Model Prefilter Afterfilter Table C 1 Inlet Airflow at Various Inlet Air Pressures¹ Hydrobloc LSC Purge CurvesFigure C.1 Critical Orifice Calibration Curve Figure C.2 Critical Orifice Calibration Curve Figure C.3 Critical Orifice Calibration Curve Figure C.4 Critical Orifice Calibration Curve Figure C.5 Critical Orifice Calibration Curve Figure C.6 Critical Orifice Calibration Curve Figure C.7 Critical Orifice Calibration Curve Figure C.8 Critical Orifice Calibration Curve Figure C.9 Critical Orifice Calibration Curve Figure C.10 Critical Orifice Calibration Curve Figure C.11 Critical Orifice Calibration Curve Figure C.12 Critical Orifice Calibration Curve Figure C.13 Critical Orifice Calibration Curve Hydrobloc LSC Replacement Parts 1198157 1218635 1200806 1180918 1218638 Description Quantity Model Page Page Deltech

LS60, LS2580 specifications

Deltech Fitness is renowned for providing high-quality strength training equipment, and their LS2580 and LS60 models are no exception. Both of these machines have been designed with the serious fitness enthusiast in mind, offering a range of features that cater to effective strength training routines.

The LS2580 is a multi-station home gym designed to facilitate a variety of exercises without needing multiple machines. This versatility allows users to perform a full-body workout in the comfort of their own home. One of the main features of the LS2580 is its adjustable weight stack, which provides users with the flexibility to customize their workouts. It boasts a robust and stable frame, engineered to withstand the demands of heavy usage.

With a focus on user safety, the LS2580 incorporates several safety features, including easily accessible adjustment points and non-slip grips. This makes switching between exercises seamless and reduces the risk of injury. The machine also supports a range of movements including lat pulldowns, leg presses, chest presses, and more, allowing users to target different muscle groups effectively.

On the other hand, the Deltech Fitness LS60 is a slightly simpler yet equally impressive machine that excels in offering a compact solution for strength training. The LS60 focuses on essential muscle groups, catering to those who may have limited space but do not want to compromise on their workout regimen. It is designed with a sturdy frame and is ideal for users who prioritize stability and durability in their fitness equipment.

One of the standout features of the LS60 is its adjustable seat height, making it suitable for various body types. This adaptability ensures that everyone can maintain proper form during workouts, which is crucial for both performance and safety. The LS60 also comes with various attachment points, allowing users to incorporate resistance bands or other accessories to enhance their training.

In terms of technology, both the LS2580 and LS60 emphasize user-friendly design elements that promote an intuitive workout experience. The clear labeling of each exercise station makes transitioning between workouts simple and efficient.

In summary, both Deltech Fitness LS2580 and LS60 present compelling options for fitness enthusiasts, providing a versatile and effective solution for strength training. Whether you opt for the comprehensive features of the LS2580 or the compact design of the LS60, you can expect durability, safety, and a focus on achieving your fitness goals at home.