Invacare Wheelchair manual Troubleshooting Electrical, Checking Battery Charge Level

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S A F E T Y

I

N S P E C T I O N

T R O U B L E S H O O T I N G

PROCEDURE 2SAFETY INSPECTION/TROUBLESHOOTING

TROUBLESHOOTING - ELECTRICAL

SYMPTOM

PROBABLE CAUSE

SOLUTIONS

Batteries draw excessive current

Battery failure.

Check batteries for shorted cell. Replace if nec-

when charging.

 

essary (FWD - PROCEDURE 10, RWD - PROCE-

 

 

DURE 11).

 

Electrical malfunction.

Contact Dealer/Invacare for Service.

 

 

 

Battery indicator flashes the charge

Battery failure.

Check batteries for shorted cell. Replace if nec-

level is low—immediately after re-

 

essary (FWD - PROCEDURE 10, RWD - PROCE-

charge.

 

DURE 11).

 

Malfunctioning battery charger.

Contact Dealer/Invacare for Service.

 

Electrical malfunction.

Poor connections between charger and wheel-

 

 

chair. Contact Dealer/Invacare for Service.

Battery indicator flashes the charge

Batteries not charged.

Have charger checked.

level is low—too soon after being

Weak batteries.

Replace batteries if necessary (FWD - PROCE-

recharged.

 

DURE 10, RWD - PROCEDURE 11).

 

 

 

Electrical malfunction.

Contact Dealer/Invacare for Service.

 

 

 

Motor “chatters” or runs irregular.

Electrical malfunction.

Contact Dealer/Invacare for Service.

Wheelchair does not respond to

One (1) or both clutches disengaged.

Engage motor locks/clutches (FWD - PROCE-

commands. Power "ON", battery

 

DURE 10, RWD - PROCEDURE 11).

indicator flashes.

 

 

 

 

 

Only one (1) drive wheel turns.

Electrical malfunction.

Contact Dealer/Invacare for Service.

 

One (1) clutch is disengaged.

Engage clutch (FWD - PROCEDURE 10, RWD -

 

 

PROCEDURE 11).

Joystick erratic or does not respond

Electrical malfunction.

Contact Dealer/Invacare for Service.

as desired.

Controller Programed improperly

Reprogram controller (Refer to MCC-MKIV con-

 

 

(Power 9000 Only).

troller manual supplied with wheelchair).

 

 

 

Wheelchair does not respond to

Poor battery terminal connection.

Clean terminals (FWD - PROCEDURE 10, RWD -

commands. Power indicator OFF—

 

PROCEDURE 11).

even after recharging.

Electrical malfunction.

Contact Dealer/Invacare for Service.

 

NOTE: For additional troubleshooting information and explanation of error codes, refer to the individual CONTROLLER MANUAL supplied with each wheelchair.

CHECKING BATTERY CHARGE LEVEL

The following “Do’s” and “Don’ts” are provided for your convenience and safety.

DON’T

DO

Don’t perform any installation or maintenance

Read and understand this manual and any service information that accompa-

without first reading this manual.

nies a battery and charger before operating the wheelchair.

Don’t perform installation or maintenance of

Move the wheelchair to a work area before checking the fluid level, adding dis-

batteries in an area that could be damaged by

tilled water, cleaning terminals, or opening battery box.

battery spills.

 

Don’t make it a habit to discharge batteries to

Recharge as frequently as possible to maintain a high charge level and extend

the lowest level.

battery life.

Don’t use randomly chosen batteries/chargers.

Follow recommendations in this manual when selecting a battery or charger.

Don’t put new batteries into service before

Fully charge a new battery before using.

charging.

 

Don’t tip or tilt batteries.

Use a carrying strap to remove, move or install a battery.

Don’t use ordinary tap water.

ONLY use distilled water to refill.

Don’t overfill cells.

Keep the liquid level in the cells at the “split ring” level.

Don’t use uneven levels of distilled water in cells.

Maintain the liquid in all cells at the “split ring” level.

Don’t tap on clamps or terminals with tools.

Push battery clamps onto terminals. Spread clamps wider if necessary.

Don’t mismatch your battery and chargers.

Use ONLY a GEL charger for a GEL or sealed battery and a regular charger for

 

regular batteries.

 

 

 

 

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Contents Excel Understanding this MANUAL. if YOU are Unable to R N I N GTable of Contents Specification S SpecificationsPower Procedure Repair or Service InformationGeneral Guidelines ElectricalCoping With Everyday Obstacles SAFETY/HANDLING WheelchairsStability and Balance Tilting RWD Wheelchairs OnlyTransferring to and From Other Seats Percentage of Weight DistributionStairways Shows the motor mounting positions Functional Reach From a WheelchairReaching, Leaning, Bending and Bending Forward Reaching, Bending BackwardProcedure Safety INSPECTION/TROUBLESHOOTING Safety Inspection ChecklistTroubleshooting Mechanical Procedure 2SAFETY INSPECTION/TROUBLESHOOTING Troubleshooting ElectricalChecking Battery Charge Level Using Hydrometer to Check Battery Cells Lead Acid Figure Number of Floating Balls Will Vary According to ChargeProcedure Front Riggings INSTALLING/REMOVING Footrests FigureAdjusting Footrest Height O N T I N G SRaising/Lowering Elevating Legrests INSTALLING/REMOVING Elevating Legrests FigureAdjusting Calfpads Adjusting Captains Seat Armrests Figure Procedure ArmsReplacing Seat Upholstery Figure Replacing Seat PositioningStrap Figure UPHOLSTERY/POSITIONING StrapPreparing Mkiv Joystick for USE Figure Mkiv Joystick MountingTube Adjustment LockRepositioning Mkiv Joystick C T R O N I C ST a I N I N G R a P Replacing Battery BOX Retaining StrapRetaining Strap RWD Wheelchairs FigureRemove the dust cover from the caster headtube Adjusting Forks FigureS T E R S Dust Cover Locknut Nylon Washer Caster Headtube ForkBatteries T T E R I E SBattery Cable Connecting Battery CablesDual U1 or Dual Group 22 Battery Boxes Direct Mount Method+ Battery Positive + Battery Terminal/PostBattery Orange Battery Terminal Cap BatteryBattery Clamp Battery Cable RED Battery Clamp Cover Positive + Battery T E R I E SSeat Rails Transporting ExcelE E L C H a I R S Unfolding/Folding Integrated Sling Seats FigureAdjusting FWD WheelchairsFlip Up Securely tighten with the locknut Push PinsSupport in this procedure of the manual Locknut Insert the rear socket bolt through the wheelchairArmrest Captains Joystick Seat REMOVING/INSTALLING Captains Seat FigureLimit Switch MountingREMOVING/INSTALLING Shrouds Figure When to Charge Batteries Figure Installing Side Shrouds and FillersCharging Batteries Figure Battery Discharge Indicator BDIDescription and Use of Battery Chargers A I R SRecommended Battery Types Battery Charger Three Pronged Plug Front View From BatteryCharger Port Joystick Battery Boxes Cleaning Battery TerminalsFolding Battery Tray for Transport Figure INSTALLING/REMOVING Battery Boxes FigureBattery Tray Unfolding Battery Tray for Use FigureENGAGING/DISENGAGING Clutches Figures 15 Outside of Wheelchair Front of WheelchairUnfolding/Folding the Wheelchair Transporting Power 9000 FigureA I R RWD Wheelchairs Battery Charger Connector on Side of Wheelchair From Battery H a I R SClutches Figures 6 Battery Tray FigureENGAGING/DISENGAGING Towards rear Using Wheel Locks FigureTab WheelsMended psi on the side wall of tire Tighten the wheel lock to the wheelchair frameMotor Set Screw ExtensionHandle Rubber Tip If Equipped Page T E S Limited Warranty WarrantyRev D 1 5/00