Delta TM Series Cooling Tower PVC Distribution System, Piping, Operation at Sub-freezing Ambients

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PVC Distribution System

To prevent damage to the PVC distribution system during cold weather shut-down, install an automatic or manual drain line from the hot water inlet piping as close to the cooling tower inlet as possible. The entire inlet and distribution system must be drained for shut-down in sub- freezing weather.

Piping

When the cooling tower is located outdoors, adequate measures including the use of heating tapes and insulation should be considered to protect water lines from freezing.

Operation at Sub-freezing Ambients

See Thermostatic On/Off control

1.Insure that the cooling tower is operating at the maximum possible heat load - An operating cooling tower will continuously extract heat from the circulating water. Without a heat load, the water will end up either at the air wet bulb temperature, or as ice, whichever occurs first.

2.Maintain Design Water Flow Rate Over The Fill - Reducing water flow over the fill area can produce semi-dry regions that are subject to rapid freezing.

3.Make sure a thermostat is installed to control fan operation to off at low cold-water temperatures.

4.If tower is equipped with two speed motors, operate at low speed to increase leaving water temperature.

5.Cycle fans periodically to prevent ice from forming on louvers.

6.It may also be necessary to reverse fans for a short period of time to help melt ice by forcing warm water into tower.

De-energize the fan(s) for two full minutes before reversing.

Reverse fan(s) no more than 2 minutes at a time (repeat as necessary). Extended

reverse operation can cause ice to form on fan blades causing an out-of-balance condition.

If the tower is equipped with a two-speed motor, reverse only at low speed.

On multi-cell towers, fans immediately adjacent to reversed fans should be shut off during reversal.

After reversal, let fan(s) stand idle 5 to 10 minutes before forward operation.

Monitor the tower closely for unusual vibrations or sounds.

7.Frequent visual inspections and routine maintenance during sub-freezing operation is very important and should not be overlooked.

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Contents Delta Cooling Towers, Inc Table of Contents Principle of Cooling Towers Delta Cooling TowersCooling Tower Terms and Definitions General Information SafetyWater Treatment Approximate Weights Dimensions and Other Physical DataHandling and Installation of Your TM Series Cooling Tower On -Site InspectionOffloading Lifting with craneInstalling Revised Anchoring Electrical Wiring of Fan Motor and Accessories Location, Piping and ConnectionsPVC Solvent Cementing Instructions Safety in Operation of the Fan Operation and Maintenance of Your TM Series Cooling TowerWater Distribution System Safety Fan and Mechanical Drive System and Its MaintenanceMotor Tower Model # Operating level from Water Level in Tower SumpCold Weather Operation Cold Weather ProtectionSeparate Indoor Sump Electric Immersion HeaterPiping PVC Distribution SystemOperation at Sub-freezing Ambients Problem Possible Causes Corrective Actions Install an air bleed valve at highest point Motor Trouble Shooting Guide General TM Series Optional Accessories TM Series Recommended Replacement PartsPreventative Maintenance Checklist Procedure Monthly Every Months