Motorola 6816101H01-A service manual Safe Handling of Cmos and Ldmos Devices

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Safe Handling of CMOS and LDMOS Devices

Cleaning Internal Circuit Boards and Components

Isopropyl alcohol (70%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the inside of the radio. Make sure that controls or tunable components are not soaked with alcohol. Do not use high-pressure air to hasten the drying process since this could cause the liquid to collect in unwanted places. After completing of the cleaning process, use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or back cover.

NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by dissolved material (from previous usage).

3.0Safe Handling of CMOS and LDMOS Devices

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios, and are susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair.

Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions. DO NOT attempt to disassemble the radio without first referring to the following CAUTION statement.

CAUTION: This radio contains static-sensitive devices. Do not open the radio unless you are properly grounded. Take the following precautions when working on this unit:

Store and transport all CMOS devices in conductive material so that all exposed leads are shorted together. Do not insert CMOS devices into conventional plastic “snow” trays used for storage and transportation of other semiconductor devices.

Ground the working surface of the service bench to protect the CMOS device. We

recommend using the Motorola Static Protection Assembly (part number 0180386A82), which includes a wrist strap, two ground cords, a table mat, and a floor mat.

Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist straps that connect to the bench top covering are Motorola part number RSX-4015.)

Do not wear nylon clothing while handling CMOS devices.

Do not insert or remove CMOS devices with power applied. Check all power supplies used for testing CMOS devices to be certain that there are no voltage transients present.

When straightening CMOS pins, provide ground straps for the apparatus used.

When soldering, use a grounded soldering iron.

If at all possible, handle CMOS devices by the package and not by the leads. Prior to touching the unit, touch an electrical ground to remove any static charge that you may have accumulated. The package and substrate may be electrically common. If so, the reaction of a discharge to the case would cause the same damage as touching the leads.

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Contents Mag One by Motorola Radio Series Computer Software Copyrights Document History Page Safety Information Federal Communication Commission FCC RegulationsCompliance with RF Exposure Standards GuidelinesElectromagnetic Interference/Compatibility Other Medical Devices Operational WarningsHearing Aids Use of communication devices while drivingOperational Cautions Intrinsically Safe Radio InformationOperational Cautions for Intrinsic Safe Equipment Do Not Substitute Options or Accessories RepairTable of Contents Radio Programming Glossary of TermsIntroduction Warranty and Service SupportWarranty Period and Return Instructions Scope of ManualTechnical Support After Warranty PeriodPiece Parts Further Assistance From MotorolaRadio Model Information Unit LevelRadio Features CPSCleaning Procedures MaintenancePreventive Maintenance IntroductionSafe Handling of Cmos and Ldmos Devices Repair Procedures and Techniques General Disassembling and Reassembling the Radio General Radio Disassembly Detailed Radio Disassembly DetailedFront Cover from Chassis Disassembly Speaker Wire Radio Disassembly Detailed Radio Reassembly Detailed PC Board DisassemblyPC Board Reassembly Chassis and Front Cover Reassembly Radio Reassembly Detailed Speaker Connector Reference Mechanical View and Parts ListExploded View and Parts List Part Name QtyReference Part Name Qty Reference Part Name Qty PMNN4071RC PMUD2221AService Aids Motorola PartDescription Application Motorola Description Characteristics Application Test EquipmentProgramming Cable PMDN4043R Cloning Cable PMDN4060R otes Test Box PMDN4040RRadio Tuning Hardware Tuning Setup and Procedure Tuning FrequencyGround Contact Finger R425 R426 R216 FL701 R215 TP1 Subtone Level 42 ± 0.02kHz 96 ± 0.02kHz R425 R426 C722 Page Radio Programming Programming Your RadioCPS Programming Kit NumberFactory Reset CPS Programming SetupFactory Reset Accessories Audio Accessories Service KitsPublications Model Description Model Chart and Test SpecificationVHF Band 1 Information 136-150 MHz A8 136-150 MHz VHF LAH84JDC8AA4ANTransmitter SpecificationsGeneral ReceiverVHF Band 2 Information 150 174 MHz A8 150-174 MHz VHF LAH84KDC8AA4ANSpecifications UHF Band 1 Information 403-425MHz A8 403-425 MHz UHF LAH84QCC8AA4ANUHF UHF Band 2 Information 450 470MHz A8 450-470 MHz UHF Specifications UHF Band 4 Information 490 512 MHz A8 490-512 MHz UHF LAH84TCC8AA4ANPMAE4028A Specifications Term Definition ResetGlossary of Terms PLLUHF ROMTPL VHF