Graco 308149P System Accessories, Air and Fluid Hoses, Mounting Accessories, Air Line Accessories

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SYSTEM ACCESSORIES

Installation

(AIR-POWERED PUMPS)

SYSTEM ACCESSORIES

Air and Fluid Hoses WARNING

A bleed-type master air valve (E) and a fluid drain valve (M) are required in your system. These accessories help reduce the risk of serious injury, including fluid injection and splashing of fluid in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump.

The bleed-type master air valve relieves air trapped between this valve and the pump after the air is shut off. Trapped air can cause the pump to cycle unexpectedly. Locate the valve close to the pump.

The fluid drain valve assists in relieving fluid pres- sure in the displacement pump, hose, and gun. Triggering the gun to relieve pressure may not be sufficient.

Air and Fluid Hoses

Be sure all air hoses (H) and fluid hoses (N) are prop- erly sized and pressure-rated for your system. Use only electrically conductive hoses. Fluid hoses must have spring guards on both ends.

DA bleed-type master air valve (E) is required in your system to relieve air trapped between it and the air motor when the valve is closed (see the WARNING above). Be sure the bleed valve is easily accessible from the pump, and is located downstream from the air regulator.

DAn air regulator (F) controls pump speed and outlet pressure by adjusting the air pressure to the pump. Locate the regulator close to the pump, but upstream from the bleed-type master air valve.

DA pump runaway valve (C) senses when the pump is running too fast and automatically shuts off the air to the motor. A pump which runs too fast can be seriously damaged.

DAn air manifold (G) has a swivel air inlet. It mounts to a ram, and has ports for connecting lines to air accessories, such as the ram air regulator

(T).

DAn air line filter (J) removes harmful dirt and moisture from the compressed air supply.

DA second bleed-type air valve (K) isolates the air line accessories for servicing. Locate upstream from all other air line accessories.

Mounting Accessories

Mounting Accessories WARNING

For Model 222940 Premier Pump, do not lift the pump by the lift ring when the total weight exceeds 550 lb (250 kg).

Mount the pump (A) to suit the type of installation planned. Fig. 3 on page 8 illustrates a ram-mounted pump in a multi-gun header system. Pump dimensions and the mounting hole layout are shown on pages 36 and 37.

If you are mounting the pump on a ram, refer to the separate ram manual for installation and operation instructions.

Air Line Accessories

Install the following accessories in the order shown in Fig. 3, using adapters as necessary:

DAn air line lubricator (D) provides automatic air motor lubrication.

Fluid Line Accessories

Install the following accessories in the positions shown in Fig. 3, using adapters as necessary:

DInstall a fluid shutoff valve (P) at each gun drop, to isolate the gun and fluid accessories for servic- ing.

DInstall a fluid drain valve (M) near the pump fluid outlet, and at each gun station. The drain valves are required in your system to relieve fluid pressure in the displacement pump, hose and gun (see the WARNING at left). Drain valves at the gun stations may be mounted in the base of a fluid regulator (L), using an adapter.

DA fluid regulator (L) controls fluid pressure to the gun/valve, and dampens pressure surges.

DA gun or valve (S) dispenses the fluid. The gun shown in Fig. 3 is a high pressure dispensing gun for highly viscous fluids.

DA gun swivel (R) allows freer gun movement.

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Contents CARBON STEEL Instructions - Parts ListPart No. 222828 Pump, Series A Part No. 246935 Pump, Series ATable of Contents Warning Symbol SymbolsCaution Symbol EQUIPMENT MISUSE HAZARDMOVING PARTS HAZARD SKIN INJECTION HAZARDTOXIC FLUID HAZARD FIRE AND EXPLOSION HAZARDPage Grounding InstallationInstallation AIR-POWEREDPUMPSMounting Accessories SYSTEM ACCESSORIESAir Line Accessories Fluid Line AccessoriesInstallation HYDRAULIC-POWEREDPUMPSHydraulic Lines FiltersHydraulic Motor Drip Pan Fluid Supply HosesAIR-POWEREDMODELS Starting and Adjusting the Pump ALL MODELS Pressure Relief ProcedureOperation Packing Nut/Wet-CupShutdown and Care of the Pump AIR-POWEREDMODELSModel 222835 Shown OperationStarting and Adjusting the Pump HYDRAULIC-POWEREDMODELSOperation Shutdown and Care of the PumpTroubleshooting SOLUTIONCAUSE Service Disconnecting the Displacement PumpRequired Tools King, Bulldog, and ServicePremier Pumps Viscount PumpsService Reconnecting the Displacement PumpService Displacement Pump DisassemblyINTAKE CHECK VALVE 308149Service 4Remove and clean plug ServiceTHROAT PACKING DETAIL DETAIL OF PISTON CHECK VALVEService ReassemblyTHROAT PACKING DETAIL ServiceDETAIL OF PISTON CHECK VALVEService Model 222828 Pump, Series A PartsModel 222829 Pump, Series A Model 246935 Pump, Series AModel 222901 Pump, Series B Model 222835 Pump, Series BModel 246936 Pump, Series A 24 1 Ratio, with Quiet King Air Motor222800 PartsModel 222810, Series B Model 246934, Series A Displacement PumpParts 0919ALeather Packing Conversion Kit PTFE Packing Conversion KitInk Pump Conversion Kit Displacement PumpModel 222828 and 246935 Bulldog Pump Technical DataTechnical Data Model 222829 Quiet Bulldog PumpTechnical Data Model 222835 and 246936 King PumpTechnical Data Model 222901 Quiet King PumpTechnical Data Model 222940 Premier PumpTechnical Data Model 222902 and 246937 Viscount Pumpliters/min liters/minModel 222835 Shown DimensionsB A E C D Pump ModelMounting Hole Layouts Bulldog, King, and Viscount PumpsPremier Pumps Graco Information Graco Standard WarrantyFOR GRACO CANADA CUSTOMERS Graco Headquarters Minneapolis