Lincoln Electric UWW-170 manual Welding Capability, Controls and Settings

Page 15

 

B-2

 

OPERATION

 

B-2

 

 

 

 

 

 

 

No external shielding gas is required when used with Lincoln Innershield .035” (0,9 mm) NR®-211- MP electrode.

Spindle accommodates both 8 in. (200 mm) diame- ter and 4 in. (100 mm) diameter spools of wire.

Accepts optional Spot/Stitch Timer Kit.

WELDING CAPABILITY

The SP 170-I is rated at 125 amps, 20.25 volts, at 25% duty cycle on a ten minute basis. It is capable of higher output currents at lower duty cycles. Actual welding outputs will range between 30 and 170 amps for the recommended processes.

LIMITATIONS

Arc Gouging cannot be performed with the SP 170-I. The SP 170-I is not recommended for pipe thawing or TIG welding.

CONTROLS AND SETTINGS

Refer to Figures B.1a,

B.1b and B.1c.

1.Power ON/OFF Switch — When the power is on the fan motor will

run and air will be exhausted out

ON

the louvers in the front of the

 

machine. The welding output and

 

wire feeder remain off until the gun

 

trigger is pressed.

 

OFF

2.Voltage Control — A 5-position tap selector switch gives full range adjustment of power source output voltage. Do not switch while

6.Optional K695-1 Spot/ Stitch Timer Kit Controls (see ACCESSORIES section) - If present, replaces Blank Panel Assembly located on the center panel inside the case door:

Mode Switch - Selects between Spot, Stitch, or Seam (normal welding) mode. Spot mode welds for an adjustable length of time (set by Time Control; see below) and then stops, whenever the gun trigger is depressed and held. Stitch mode cycles between weld- ing and not welding for an adjustable length of time (also set by Time Control) while the gun trigger is depressed. In Seam mode the machine will weld continuously while the gun trigger is depressed. Releasing the gun trigger in any of the three modes will interrupt welding immediate- ly.

Time Control - In Spot mode, controls spot mode ON time between approximately .25 and 4.0 seconds. In Stitch mode, controls stitch mode ON time and OFF time simultaneously between .25 and 4.0 seconds each. This control is deactivated while in Seam mode.

7.Gun Trigger - Activates welding output, wire feed, and gas solenoid operation. Releasing the trigger deactivates welding and simultaneously activates the “burnback” function so that the welding wire does not stick in the weld puddle.

1

2

3

4

 

 

 

E

welding.

3.Wire Speed Control — Controls the wire feed speed from 50 – 400 in/min (1.3 – 10.2 m/min). The con- trol can be preset on the dial to the setting specified on the SP 170-I Application Chart located on the inside of the wire feed section door.

4.Temperature Light — Indicates thermostat has cut the output. The fan will be running. Thermostat resets automatically.

ARC VOLTS

WIRE SPEED

FIGURE B.1a

SP 170 - I

FIGURE B.1b

5

6

+

-

5.Circuit Breaker – Protects machine from damage if maxi- mum output is exceeded. Button will extend out when tripped (Manual reset).

 

 

 

 

 

 

FIGURE B.1c

SP 170-I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents SP 170-I and UWW-170 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Installation Electric Shock can kill 2INSTALLATIONA-2Safety Precautions Identify and Locate ComponentsStacking Select Suitable LocationLimitations Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the SPInput Connections Power Input Cable230 50/60 Line Cord ConnectionGeneral Description Design Features AdvantagesOperational Features and Controls OperationWelding Capability Controls and SettingsSequence of Operation Wire LoadingFriction Brake Adjustment Welding OperationsFigure B.4 Cleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection SELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Butt Welds Common MetalsJoint Types and Positions For Fcaw Innershield ProcessWelding In The Vertical Position PenetrationFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the SP 170-I, use the following To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart Output PolarityDrive Roll Orientation K491 .045 1.2 mm Innershield Welding Kit AccessoriesOptional Accessories K464 .035 0.9 mm Innershield Welding KitInnershield Fcaw Conversion Replacement PartsMaintenance Maintenance Safety PrecautionsRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Gun Cable CleaningComponent Replacement Procedures Changing Drive Roll SP 170-I onlyChanging Drive Roll UWW-170 only Fully seat the liner bushing into the con Changing LinerGUN Handle Parts red trigger GUN Handle Parts black triggerHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsGAS Flow Problems Welding Problems Wiring WiringPage $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung